Industrial Assessment Centers

Assessment #IC0017


Assessment Year 2001
SIC 2392
SIC Description Housefurnishings, Nec
NAICS
NAICS Description
Principal Product Linens
Sales $ 10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 33,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 4,590
Location (State) IL
Yearly Energy Cost $ 264,682

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

790,647 kWh $ 28,928 $ 0.037 /kWh

- Demand Charge

2,498 kW $ 30,357 $ 12.15 /kW

- Electricity Fees

- $ 9,856 -

Natural Gas

30,391 MMBtu $ 195,541 $ 6.43 /MMBtu

TOTAL ENERGY

38,495 MMBtu $ 264,682 $ 6.88 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

157,824 kWh
144,715 kWh
$ 6,943
$ 6,366
24.00 %
22.01 %
$ 0.037 /kWh

- Demand Charge

410 kW
374 kW
$ 4,965
$ 4,549
16.36 %
14.99 %
$ 12.15 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,204 MMBtu
896 MMBtu
$ 7,741
$ 5,762
3.96 %
2.95 %
$ 6.43 /MMBtu

TOTAL ENERGY

2,821 MMBtu
2,379 MMBtu
$ 19,649
$ 16,677
7.42 %
6.30 %
$ 6.88 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 900 $ 10,046 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

132,610 kWh $ 5,833 $ 0.037 /kWh

- Demand Charge

347 kW $ 4,213 $ 12.15 /kW

TOTAL ENERGY

1,359 MMBtu $ 10,046 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,433 $ 992 5.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,951 kWh $ 394 $ 0.037 /kWh

- Demand Charge

23 kW $ 284 $ 12.15 /kW

TOTAL ENERGY

92 MMBtu $ 678 -

Personnel Changes

- $ 126 -

Ancillary Material Cost

- $ 188 -

TOTAL PRODUCTON

- $ 314 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 3,540 $ 993 3.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,109 kWh $ 577 $ 0.037 /kWh

- Demand Charge

36 kW $ 416 $ 12.15 /kW

TOTAL ENERGY

134 MMBtu $ 993 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 1,246 $ 495 2.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,154 kWh $ 139 $ 0.037 /kWh

- Demand Charge

4 kW $ 52 $ 12.15 /kW

TOTAL ENERGY

32 MMBtu $ 191 -

Personnel Changes

- $ 220 -

Ancillary Material Cost

- $ 84 -

TOTAL PRODUCTON

- $ 304 -
05 view
details
INSTALL SET-BACK TIMERS 2.6232 I $ 1,020 $ 3,498 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

544 MMBtu $ 3,498 $ 6.43 /MMBtu

TOTAL ENERGY

544 MMBtu $ 3,498 -
06 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 1,714 $ 2,264 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

352 MMBtu $ 2,264 $ 6.43 /MMBtu

TOTAL ENERGY

352 MMBtu $ 2,264 -
07 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 524 $ 1,979 0.26
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

308 MMBtu $ 1,979 $ 6.43 /MMBtu

TOTAL ENERGY

308 MMBtu $ 1,979 -
08 view
details
MODIFY STARTUP/SHUTDOWN TIMES 4.4540 I $ 0 $ 14,500 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 14,500 -

TOTAL PRODUCTON

- $ 14,500 -
09 view
details
AUTOMATE PAYROLL SYSTEM 4.4470 I $ 1,040 $ 5,500 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 2,700 -

Administrative Changes

- $ 2,800 -

TOTAL PRODUCTON

- $ 5,500 -