Industrial Assessment Centers
Assessment #IA0486
| Assessment Year | 2012 |
|---|---|
| SIC | 3443 |
| SIC Description | Fabricated Plate Work (boiler Shops) |
| NAICS | 332313 |
| NAICS Description | Plate Work Manufacturing |
| Principal Product | Pre painted metal building components |
| Sales | $ 22,000,000 |
| # of Employees | 45 |
| Plant Area (Sq.Ft.) | 85,000 |
| Annual Production | 3,000,000 Pieces |
| Production Hrs. Annual | 2,125 |
| Location (State) | IA |
| Yearly Energy Cost | $ 86,134 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
638,360 kWh | $ 31,212 | $ 0.049 /kWh |
- Demand Charge |
3,962 kW | $ 25,202 | $ 6.36 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,419 MMBtu | $ 29,720 | $ 5.48 /MMBtu |
TOTAL ENERGY |
11,962 MMBtu | $ 86,134 | $ 7.20 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
21,070 kWh 0 kWh |
$ 1,030 $ 0 |
3.30 % 0.00 % |
$ 0.049 /kWh |
- Demand Charge |
116 kW 0 kW |
$ 734 $ 0 |
2.91 % 0.00 % |
$ 6.36 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
111 MMBtu 0 MMBtu |
$ 614 $ 0 |
2.07 % 0.00 % |
$ 5.48 /MMBtu |
TOTAL ENERGY |
327 MMBtu 0 MMBtu |
$ 2,378 $ 0 |
2.76 % 0.00 % |
$ 7.20 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $ 2,721 | $ 904 | 3.01 | |||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 02 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | $ 350 | $ 415 | 0.84 | |||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | $ 420 | $ 362 | 1.16 | |||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $ 448 | $ 462 | 0.97 | |||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
| 05 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.111 | $ 8,186 | $ 8,985 | 0.91 | |||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||
