Industrial Assessment Centers

Assessment #IA0483


Assessment Year 2012
SIC 3291
SIC Description Abrasive Products
NAICS 332999
NAICS Description All Other Miscellaneous Fabricated Metal Product Manufacturing
Principal Product Park Equipment
Sales $ 10,000,000
# of Employees 63
Plant Area (Sq.Ft.) 154,500
Annual Production 7,000,000 Pounds
Production Hrs. Annual 2,470
Location (State) IA
Yearly Energy Cost $ 111,326

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

918,680 kWh $ 43,701 $ 0.048 /kWh

- Demand Charge

6,242 kW $ 37,442 $ 6.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,835 MMBtu $ 30,183 $ 7.87 /MMBtu

TOTAL ENERGY

13,252 MMBtu $ 111,326 $ 8.40 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

168,586 kWh
0 kWh
$ 7,959
$ 0
18.21 %
0.00 %
$ 0.048 /kWh

- Demand Charge

804 kW
0 kW
$ 4,780
$ 0
12.77 %
0.00 %
$ 6.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.87 /MMBtu

TOTAL ENERGY

1,728 MMBtu
0 MMBtu
$ 12,739
$ 0
11.44 %
0.00 %
$ 8.40 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 4,936 $ 1,624 3.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,682 kWh $ 977 $ 0.048 /kWh

- Demand Charge

109 kW $ 647 $ 6.00 /kW

TOTAL ENERGY

212 MMBtu $ 1,624 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 69,009 $ 9,696 7.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,452 kWh $ 6,016 $ 0.048 /kWh

- Demand Charge

619 kW $ 3,680 $ 6.00 /kW

TOTAL ENERGY

1,306 MMBtu $ 9,696 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 1,110 $ 290 3.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,152 kWh $ 290 $ 0.048 /kWh

TOTAL ENERGY

63 MMBtu $ 290 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 229 $ 633 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,476 kWh $ 401 $ 0.048 /kWh

- Demand Charge

39 kW $ 232 $ 6.00 /kW

TOTAL ENERGY

87 MMBtu $ 633 -
05 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 $ 1,810 $ 496 3.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,824 kWh $ 275 $ 0.048 /kWh

- Demand Charge

37 kW $ 221 $ 6.00 /kW

TOTAL ENERGY

60 MMBtu $ 496 -