Industrial Assessment Centers

Assessment #IA0482


Assessment Year 2012
SIC 3423
SIC Description Hand And Edge Tools, Nec
NAICS 339999
NAICS Description All Other Miscellaneous Manufacturing
Principal Product Automotive Hand tools
Sales $ 11,000,000
# of Employees 230
Plant Area (Sq.Ft.) 248,500
Annual Production 0 Not Available
Production Hrs. Annual 6,000
Location (State) IA
Yearly Energy Cost $ 452,985

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,876,000 kWh $ 101,967 $ 0.035 /kWh

- Demand Charge

9,312 kW $ 43,490 $ 4.67 /kW

- Electricity Fees

- $ 30,761 -

Natural Gas

58,142 MMBtu $ 276,767 $ 4.76 /MMBtu

TOTAL ENERGY

87,621 MMBtu $ 452,985 $ 5.17 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

209,234 kWh
0 kWh
$ 9,106
$ 0
8.93 %
0.00 %
$ 0.035 /kWh

- Demand Charge

383 kW
0 kW
$ 1,783
$ 0
4.10 %
0.00 %
$ 4.67 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.76 /MMBtu

TOTAL ENERGY

2,145 MMBtu
0 MMBtu
$ 10,889
$ 0
2.40 %
0.00 %
$ 5.17 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 8,240 $ 2,985 2.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,480 kWh $ 2,414 $ 0.035 /kWh

- Demand Charge

122 kW $ 571 $ 4.67 /kW

TOTAL ENERGY

569 MMBtu $ 2,985 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 1,618 $ 1,402 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,600 kWh $ 853 $ 0.035 /kWh

- Demand Charge

118 kW $ 549 $ 4.67 /kW

TOTAL ENERGY

201 MMBtu $ 1,402 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 1,193 $ 1,963 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

45,137 kWh $ 1,963 $ 0.035 /kWh

TOTAL ENERGY

463 MMBtu $ 1,963 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 $ 753 $ 1,615 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,552 kWh $ 1,332 $ 0.035 /kWh

- Demand Charge

61 kW $ 283 $ 4.67 /kW

TOTAL ENERGY

313 MMBtu $ 1,615 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 249 $ 2,152 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,740 kWh $ 1,772 $ 0.035 /kWh

- Demand Charge

82 kW $ 380 $ 4.67 /kW

TOTAL ENERGY

418 MMBtu $ 2,152 -
06 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 $ 285 $ 772 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,725 kWh $ 772 $ 0.035 /kWh

TOTAL ENERGY

182 MMBtu $ 772 -