Industrial Assessment Centers
Assessment #IA0480
| Assessment Year | 2012 |
|---|---|
| SIC | 3321 |
| SIC Description | Gray And Ductile Iron Foundries |
| NAICS | 331511 |
| NAICS Description | Iron Foundries |
| Principal Product | Iron Casting |
| Sales | $ 5,000,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 43,600 |
| Annual Production | 2,600 Tons |
| Production Hrs. Annual | 4,368 |
| Location (State) | SD |
| Yearly Energy Cost | $ 156,351 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
996,550 kWh | $ 46,338 | $ 0.046 /kWh |
- Demand Charge |
3,920 kW | $ 55,943 | $ 14.27 /kW |
- Electricity Fees |
- | $ 7,137 | - |
Natural Gas |
8,899 MMBtu | $ 46,933 | $ 5.27 /MMBtu |
TOTAL ENERGY |
19,114 MMBtu | $ 156,351 | $ 8.18 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
102,691 kWh 0 kWh |
$ 4,770 $ 0 |
10.29 % 0.00 % |
$ 0.046 /kWh |
- Demand Charge |
324 kW 0 kW |
$ 4,613 $ 0 |
8.25 % 0.00 % |
$ 14.27 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,732 MMBtu 0 MMBtu |
$ 9,081 $ 0 |
19.35 % 0.00 % |
$ 5.27 /MMBtu |
TOTAL ENERGY |
2,785 MMBtu 0 MMBtu |
$ 18,464 $ 0 |
11.81 % 0.00 % |
$ 8.18 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | $ 286 | $ 3,512 | 0.08 | |||||||||||||||||
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| 02 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | $ 5,172 | $ 1,387 | 3.73 | |||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $ 3,137 | $ 2,272 | 1.38 | |||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | $ 240 | $ 2,440 | 0.10 | |||||||||||||||||
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| 05 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | $ 537 | $ 843 | 0.64 | |||||||||||||||||
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| 06 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | $ 6,000 | $ 5,081 | 1.18 | |||||||||||||||||
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| 07 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | $ 200 | $ 717 | 0.28 | |||||||||||||||||
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| 08 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | $ 557 | $ 402 | 1.39 | |||||||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | $ 1,912 | $ 1,810 | 1.06 | |||||||||||||||||
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