Industrial Assessment Centers
Assessment #IA0479
| Assessment Year | 2012 |
|---|---|
| SIC | 3053 |
| SIC Description | Gaskets, Packing And Sealing Devices |
| NAICS | 339991 |
| NAICS Description | Gasket, Packing, and Sealing Device Manufacturing |
| Principal Product | Gaskets |
| Sales | $ 22,000,000 |
| # of Employees | 100 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 2,300 Thousand Feet |
| Production Hrs. Annual | 3,840 |
| Location (State) | WI |
| Yearly Energy Cost | $ 332,841 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,374,400 kWh | $ 174,904 | $ 0.052 /kWh |
- Demand Charge |
11,855 kW | $ 125,560 | $ 10.59 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
7,383 MMBtu | $ 32,377 | $ 4.39 /MMBtu |
TOTAL ENERGY |
41,971 MMBtu | $ 332,841 | $ 7.93 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
135,230 kWh 114,409 kWh |
$ 6,996 $ 5,924 |
4.00 % 3.39 % |
$ 0.052 /kWh |
- Demand Charge |
231 kW 191 kW |
$ 2,506 $ 2,076 |
2.00 % 1.65 % |
$ 10.59 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
284 MMBtu 0 MMBtu |
$ 1,248 $ 0 |
3.85 % 0.00 % |
$ 4.39 /MMBtu |
TOTAL ENERGY |
1,670 MMBtu 1,173 MMBtu |
$ 10,750 $ 8,000 |
3.23 % 2.40 % |
$ 7.93 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 2,732 | $ 2,675 | 1.02 | ||||||||||||||||
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| 02 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 549 | $ 1,268 | 0.43 | ||||||||||||||||
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| 03 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 752 | $ 447 | 1.68 | ||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 158 | $ 4,057 | 0.04 | ||||||||||||||||
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| 05 | view details |
REPOSITION OVEN WALLS TO REDUCE HEATED SPACE | 2.5115 | N | $ 1,030 | $ 400 | 2.58 | ||||||||||||||||
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| 06 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM | 2.4143 | N | $ 3,430 | $ 655 | 5.24 | ||||||||||||||||
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| 07 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 250 | $ 1,014 | 0.25 | ||||||||||||||||
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| 08 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | N | $ 240 | $ 234 | 1.03 | ||||||||||||||||
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