Industrial Assessment Centers

Assessment #IA0477


Assessment Year 2012
SIC 3732
SIC Description Boat Building And Repairing
NAICS 336214
NAICS Description Travel Trailer and Camper Manufacturing
Principal Product Boat Trailers
Sales $ 40,000,000
# of Employees 241
Plant Area (Sq.Ft.) 300,000
Annual Production 280,000 Pieces
Production Hrs. Annual 2,730
Location (State) IA
Yearly Energy Cost $ 393,102

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,202,511 kWh $ 173,981 $ 0.033 /kWh

- Demand Charge

14,030 kW $ 47,047 $ 3.35 /kW

- Electricity Fees

- $ 0 -

Natural Gas

31,802 MMBtu $ 172,074 $ 5.41 /MMBtu

TOTAL ENERGY

85,128 MMBtu $ 393,102 $ 4.62 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,142,150 kWh
726,058 kWh
$ 38,259
$ 24,323
21.99 %
13.98 %
$ 0.033 /kWh

- Demand Charge

709 kW
128 kW
$ 2,368
$ 429
5.03 %
0.91 %
$ 3.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

544 MMBtu
0 MMBtu
$ 2,943
$ 0
1.71 %
0.00 %
$ 5.41 /MMBtu

TOTAL ENERGY

12,251 MMBtu
7,442 MMBtu
$ 43,570
$ 24,752
11.08 %
6.30 %
$ 4.62 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 52,500 $ 24,752 2.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

726,058 kWh $ 24,323 $ 0.033 /kWh

- Demand Charge

128 kW $ 429 $ 3.35 /kW

TOTAL ENERGY

7,442 MMBtu $ 24,752 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 609 $ 8,202 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

239,890 kWh $ 8,036 $ 0.033 /kWh

- Demand Charge

49 kW $ 166 $ 3.35 /kW

TOTAL ENERGY

2,459 MMBtu $ 8,202 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 719 $ 436 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,064 kWh $ 436 $ 0.033 /kWh

TOTAL ENERGY

134 MMBtu $ 436 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,087 $ 4,175 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,368 kWh $ 2,759 $ 0.033 /kWh

- Demand Charge

422 kW $ 1,416 $ 3.35 /kW

TOTAL ENERGY

844 MMBtu $ 4,175 -
05 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 18 $ 1,536 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

284 MMBtu $ 1,536 $ 5.41 /MMBtu

TOTAL ENERGY

284 MMBtu $ 1,536 -
06 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 206 $ 1,869 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,327 kWh $ 1,652 $ 0.033 /kWh

- Demand Charge

67 kW $ 217 $ 3.35 /kW

TOTAL ENERGY

506 MMBtu $ 1,869 -
07 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 630 $ 1,407 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

260 MMBtu $ 1,407 $ 5.41 /MMBtu

TOTAL ENERGY

260 MMBtu $ 1,407 -
08 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 153 $ 431 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,870 kWh $ 431 $ 0.033 /kWh

TOTAL ENERGY

132 MMBtu $ 431 -
09 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 N $ 3,574 $ 762 4.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,573 kWh $ 622 $ 0.033 /kWh

- Demand Charge

42 kW $ 140 $ 3.35 /kW

TOTAL ENERGY

190 MMBtu $ 762 -