Industrial Assessment Centers

Assessment #IA0473


Assessment Year 2011
SIC 3585
SIC Description Refrigeration And Heating Equipment
NAICS 336391
NAICS Description Motor Vehicle Air-Conditioning Manufacturing
Principal Product Transport Temperature Control Systems
Sales $ 200,000,000
# of Employees 270
Plant Area (Sq.Ft.) 234,000
Annual Production 40,000 Pieces
Production Hrs. Annual 4,250
Location (State) NE
Yearly Energy Cost $ 381,806

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,177,200 kWh $ 169,247 $ 0.041 /kWh

- Demand Charge

12,300 kW $ 86,162 $ 7.01 /kW

- Electricity Fees

- $ 0 -

Natural Gas

23,102 MMBtu $ 126,397 $ 5.47 /MMBtu

TOTAL ENERGY

65,919 MMBtu $ 381,806 $ 5.79 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

171,832 kWh
126,847 kWh
$ 6,960
$ 5,138
4.11 %
3.04 %
$ 0.041 /kWh

- Demand Charge

191 kW
174 kW
$ 1,333
$ 1,215
1.55 %
1.41 %
$ 7.01 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

127 MMBtu
0 MMBtu
$ 695
$ 0
0.55 %
0.00 %
$ 5.47 /MMBtu

TOTAL ENERGY

1,888 MMBtu
1,300 MMBtu
$ 8,988
$ 6,353
2.35 %
1.66 %
$ 5.79 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER HEAT FROM COMPRESSED AIR DRYERS 2.2435 N $ 1,100 $ 695 1.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

127 MMBtu $ 695 $ 5.47 /MMBtu

TOTAL ENERGY

127 MMBtu $ 695 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 105 $ 3,500 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,907 kWh $ 2,831 $ 0.041 /kWh

- Demand Charge

96 kW $ 669 $ 7.01 /kW

TOTAL ENERGY

717 MMBtu $ 3,500 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,669 $ 2,238 2.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

44,676 kWh $ 1,810 $ 0.041 /kWh

- Demand Charge

61 kW $ 428 $ 7.01 /kW

TOTAL ENERGY

458 MMBtu $ 2,238 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 426 $ 1,472 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,329 kWh $ 1,472 $ 0.041 /kWh

TOTAL ENERGY

372 MMBtu $ 1,472 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,273 $ 615 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,264 kWh $ 497 $ 0.041 /kWh

- Demand Charge

17 kW $ 118 $ 7.01 /kW

TOTAL ENERGY

126 MMBtu $ 615 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 954 $ 468 2.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,656 kWh $ 350 $ 0.041 /kWh

- Demand Charge

17 kW $ 118 $ 7.01 /kW

TOTAL ENERGY

89 MMBtu $ 468 -