Industrial Assessment Centers

Assessment #IA0469


Assessment Year 2011
SIC 2952
SIC Description Asphalt Felts And Coatings
NAICS 324122
NAICS Description Asphalt Shingle and Coating Materials Manufacturing
Principal Product Asphalt
Sales $ 14,000,000
# of Employees 20
Plant Area (Sq.Ft.) 76,000
Annual Production 140,000 Pounds
Production Hrs. Annual 8,376
Location (State) MN
Yearly Energy Cost $ 1,340,001

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

9,603,476 kWh $ 504,333 $ 0.053 /kWh

- Demand Charge

18,192 kW $ 160,732 $ 8.84 /kW

- Electricity Fees

- $ 0 -

Natural Gas

130,583 MMBtu $ 674,936 $ 5.17 /MMBtu

TOTAL ENERGY

229,020 MMBtu $ 1,340,001 $ 5.85 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

106,751 kWh
66,614 kWh
$ 5,606
$ 3,499
1.11 %
0.69 %
$ 0.053 /kWh

- Demand Charge

94 kW
94 kW
$ 821
$ 821
0.51 %
0.51 %
$ 8.84 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,054 MMBtu
1,808 MMBtu
$ 26,656
$ 9,865
3.95 %
1.46 %
$ 5.17 /MMBtu

TOTAL ENERGY

6,148 MMBtu
2,491 MMBtu
$ 33,083
$ 14,185
2.47 %
1.06 %
$ 5.85 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 2,900 $ 2,826 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,680 kWh $ 2,294 $ 0.053 /kWh

- Demand Charge

60 kW $ 532 $ 8.84 /kW

TOTAL ENERGY

448 MMBtu $ 2,826 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 522 $ 509 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,862 kWh $ 413 $ 0.053 /kWh

- Demand Charge

11 kW $ 96 $ 8.84 /kW

TOTAL ENERGY

81 MMBtu $ 509 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 840 $ 2,107 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

40,137 kWh $ 2,107 $ 0.053 /kWh

TOTAL ENERGY

411 MMBtu $ 2,107 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,922 $ 880 2.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,613 kWh $ 715 $ 0.053 /kWh

- Demand Charge

19 kW $ 165 $ 8.84 /kW

TOTAL ENERGY

140 MMBtu $ 880 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 300 $ 105 2.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,459 kWh $ 77 $ 0.053 /kWh

- Demand Charge

4 kW $ 28 $ 8.84 /kW

TOTAL ENERGY

15 MMBtu $ 105 -
06 view
details
INCREASE INSULATION THICKNESS 2.2512 N $ 17,910 $ 16,511 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,194 MMBtu $ 16,511 $ 5.17 /MMBtu

TOTAL ENERGY

3,194 MMBtu $ 16,511 -
07 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 383 $ 280 1.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

52 MMBtu $ 280 $ 5.17 /MMBtu

TOTAL ENERGY

52 MMBtu $ 280 -
08 view
details
DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 I $ 1,500 $ 9,865 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,808 MMBtu $ 9,865 $ 5.17 /MMBtu

TOTAL ENERGY

1,808 MMBtu $ 9,865 -