Industrial Assessment Centers
Assessment #IA0468
| Assessment Year | 2011 |
|---|---|
| SIC | 2952 |
| SIC Description | Asphalt Felts And Coatings |
| NAICS | 324122 |
| NAICS Description | Asphalt Shingle and Coating Materials Manufacturing |
| Principal Product | Shingles |
| Sales | $ 93,000,000 |
| # of Employees | 80 |
| Plant Area (Sq.Ft.) | 112,000 |
| Annual Production | 1,466,000 Not Available |
| Production Hrs. Annual | 8,736 |
| Location (State) | MN |
| Yearly Energy Cost | $ 968,197 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
9,603,476 kWh | $ 466,333 | $ 0.049 /kWh |
- Demand Charge |
18,192 kW | $ 160,732 | $ 8.84 /kW |
- Electricity Fees |
- | $ 50,109 | - |
Natural Gas |
49,308 MMBtu | $ 291,023 | $ 5.90 /MMBtu |
TOTAL ENERGY |
147,745 MMBtu | $ 968,197 | $ 6.55 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
394,958 kWh 29,653 kWh |
$ 20,737 $ 1,557 |
4.45 % 0.33 % |
$ 0.049 /kWh |
- Demand Charge |
520 kW 18 kW |
$ 4,609 $ 157 |
2.87 % 0.10 % |
$ 8.84 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,040 MMBtu 2,316 MMBtu |
$ 35,639 $ 13,667 |
12.25 % 4.70 % |
$ 5.90 /MMBtu |
TOTAL ENERGY |
10,088 MMBtu 2,620 MMBtu |
$ 60,985 $ 15,381 |
6.30 % 1.59 % |
$ 6.55 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 361 | $ 384 | 0.94 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 20,588 | $ 20,516 | 1.00 | ||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 240 | $ 877 | 0.27 | ||||||||||||||||
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| 04 | view details |
INCREASE INSULATION THICKNESS | 2.2512 | I | $ 740 | $ 1,433 | 0.52 | ||||||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 23 | $ 453 | 0.05 | ||||||||||||||||
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| 06 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | I | $ 150 | $ 2,025 | 0.07 | ||||||||||||||||
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| 07 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 3,625 | $ 3,116 | 1.16 | ||||||||||||||||
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| 08 | view details |
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS | 2.7444 | N | $ 10,000 | $ 21,972 | 0.46 | ||||||||||||||||
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| 09 | view details |
CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS | 2.7444 | I | $ 2,436 | $ 4,944 | 0.49 | ||||||||||||||||
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| 10 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 5,265 | 0.19 | ||||||||||||||||
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