Industrial Assessment Centers

Assessment #IA0467


Assessment Year 2011
SIC 2759
SIC Description Commercial Printing, Nec
NAICS 323119
NAICS Description Other Commercial Printing
Principal Product Advertising promotional products
Sales $ 20,000,000
# of Employees 750
Plant Area (Sq.Ft.) 175,000
Annual Production 10,000,000 Not Available
Production Hrs. Annual 7,488
Location (State) MN
Yearly Energy Cost $ 186,425

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

5,003,296 kWh $ 114,826 $ 0.023 /kWh

- Demand Charge

11,325 kW $ 49,943 $ 4.41 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,924 MMBtu $ 21,656 $ 5.52 /MMBtu

TOTAL ENERGY

55,208 MMBtu $ 186,425 $ 3.38 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

309,087 kWh
150,707 kWh
$ 7,106
$ 3,459
6.19 %
3.01 %
$ 0.023 /kWh

- Demand Charge

178 kW
110 kW
$ 817
$ 489
1.64 %
0.98 %
$ 4.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

57 MMBtu
0 MMBtu
$ 315
$ 0
1.45 %
0.00 %
$ 5.52 /MMBtu

TOTAL ENERGY

3,225 MMBtu
1,545 MMBtu
$ 8,238
$ 3,948
4.42 %
2.12 %
$ 3.38 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 1,650 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,628 kWh $ 1,414 $ 0.023 /kWh

- Demand Charge

98 kW $ 436 $ 4.41 /kW

TOTAL ENERGY

632 MMBtu $ 1,850 -

Personnel Changes

- $ -200 -

TOTAL PRODUCTON

- $ -200 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 500 $ 1,322 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,022 kWh $ 994 $ 0.023 /kWh

- Demand Charge

67 kW $ 328 $ 4.41 /kW

TOTAL ENERGY

441 MMBtu $ 1,322 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 728 $ 225 3.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,487 kWh $ 172 $ 0.023 /kWh

- Demand Charge

12 kW $ 53 $ 4.41 /kW

TOTAL ENERGY

77 MMBtu $ 225 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 5,024 $ 1,873 2.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

81,592 kWh $ 1,873 $ 0.023 /kWh

TOTAL ENERGY

836 MMBtu $ 1,873 -
05 view
details
INCREASE INSULATION THICKNESS 2.2512 N $ 3,893 $ 2,968 1.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

115,358 kWh $ 2,653 $ 0.023 /kWh

Natural Gas

57 MMBtu $ 315 $ 5.52 /MMBtu

TOTAL ENERGY

1,240 MMBtu $ 2,968 -