Industrial Assessment Centers

Assessment #IA0465


Assessment Year 2011
SIC 3561
SIC Description Pumps And Pumping Equipment
NAICS 333911
NAICS Description Pump and Pumping Equipment Manufacturing
Principal Product Vertical Turbine Pumps
Sales $ 43,000,000
# of Employees 160
Plant Area (Sq.Ft.) 220,000
Annual Production 8,001 Pieces
Production Hrs. Annual 6,552
Location (State) NE
Yearly Energy Cost $ 590,499

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,006,800 kWh $ 501,288 $ 0.072 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

13,555 MMBtu $ 89,211 $ 6.58 /MMBtu

TOTAL ENERGY

85,375 MMBtu $ 590,499 $ 6.92 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

539,161 kWh
0 kWh
$ 38,333
$ 0
7.65 %
0.00 %
$ 0.072 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,118 MMBtu
0 MMBtu
$ 20,516
$ 0
23.00 %
0.00 %
$ 6.58 /MMBtu

TOTAL ENERGY

8,644 MMBtu
0 MMBtu
$ 58,849
$ 0
9.97 %
0.00 %
$ 6.92 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 246 $ 2,456 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,161 kWh $ 2,456 $ 0.072 /kWh

TOTAL ENERGY

381 MMBtu $ 2,456 -
02 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 396 $ 1,745 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,390 kWh $ 1,745 $ 0.072 /kWh

TOTAL ENERGY

250 MMBtu $ 1,745 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 7,406 $ 3,614 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

50,540 kWh $ 3,614 $ 0.072 /kWh

TOTAL ENERGY

518 MMBtu $ 3,614 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 60,314 $ 27,910 2.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

390,624 kWh $ 27,910 $ 0.072 /kWh

TOTAL ENERGY

4,004 MMBtu $ 27,910 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 616 $ 1,368 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,140 kWh $ 1,368 $ 0.072 /kWh

TOTAL ENERGY

196 MMBtu $ 1,368 -
06 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 13 $ 302 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

46 MMBtu $ 302 $ 6.58 /MMBtu

TOTAL ENERGY

46 MMBtu $ 302 -
07 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 8,646 $ 1,240 6.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,306 kWh $ 1,240 $ 0.072 /kWh

TOTAL ENERGY

177 MMBtu $ 1,240 -
08 view
details
USE RADIANT HEATER FOR SPOT HEATING 2.7231 N $ 48,000 $ 20,214 2.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,072 MMBtu $ 20,214 $ 6.58 /MMBtu

TOTAL ENERGY

3,072 MMBtu $ 20,214 -