Industrial Assessment Centers
Assessment #IA0459
| Assessment Year | 2010 |
|---|---|
| SIC | 2023 |
| SIC Description | Dry, Condensed, Evaporated Products |
| NAICS | 311511 |
| NAICS Description | Fluid Milk Manufacturing |
| Principal Product | Dairy, Nonfat dry milk |
| Sales | $ 62,000,000 |
| # of Employees | 47 |
| Plant Area (Sq.Ft.) | 78,000 |
| Annual Production | 500,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | IA |
| Yearly Energy Cost | $ 1,554,079 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,903,000 kWh | $ 457,883 | $ 0.066 /kWh |
- Demand Charge |
11,587 kW | $ 83,938 | $ 7.24 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
190,031 MMBtu | $ 1,012,258 | $ 5.33 /MMBtu |
TOTAL ENERGY |
260,787 MMBtu | $ 1,554,079 | $ 5.96 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
538,138 kWh 172,240 kWh |
$ 35,731 $ 11,434 |
7.80 % 2.50 % |
$ 0.066 /kWh |
- Demand Charge |
327 kW 301 kW |
$ 2,367 $ 2,181 |
2.82 % 2.60 % |
$ 7.24 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,402 MMBtu 4,588 MMBtu |
$ 34,129 $ 24,461 |
3.37 % 2.42 % |
$ 5.33 /MMBtu |
TOTAL ENERGY |
11,918 MMBtu 6,353 MMBtu |
$ 72,227 $ 38,076 |
4.65 % 2.45 % |
$ 5.96 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,923 | $ 4,460 | 0.88 | ||||||||||||||||
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| 02 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 1,978 | $ 1,643 | 1.20 | ||||||||||||||||
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| 03 | view details |
SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS | 2.2691 | N | $ 10,000 | $ 21,406 | 0.47 | ||||||||||||||||
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| 04 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,000 | $ 23,761 | 0.04 | ||||||||||||||||
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| 05 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | N | $ 1,500 | $ 7,611 | 0.20 | ||||||||||||||||
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| 06 | view details |
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER | 2.1243 | N | $ 1,500 | $ 2,057 | 0.73 | ||||||||||||||||
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| 07 | view details |
REPAIR AND ELIMINATE STEAM LEAKS | 2.2135 | I | $ 1,000 | $ 700 | 1.43 | ||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 329 | $ 3,899 | 0.08 | ||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 500 | $ 5,256 | 0.10 | ||||||||||||||||
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| 10 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 450 | $ 1,434 | 0.31 | ||||||||||||||||
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