Industrial Assessment Centers

Assessment #IA0447


Assessment Year 2010
SIC 3069
SIC Description Fabricated Rubber Products, Nec
NAICS 336399
NAICS Description All Other Motor Vehicle Parts Manufacturing
Principal Product Fasteners
Sales $ 50,000,000
# of Employees 129
Plant Area (Sq.Ft.) 150,000
Annual Production 11,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) mn
Yearly Energy Cost $ 622,041

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,908,725 kWh $ 301,496 $ 0.044 /kWh

- Demand Charge

13,908 kW $ 180,804 $ 13.00 /kW

- Electricity Fees

- $ 0 -

Natural Gas

21,020 MMBtu $ 139,741 $ 6.65 /MMBtu

TOTAL ENERGY

91,835 MMBtu $ 622,041 $ 6.77 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

568,710 kWh
402,134 kWh
$ 24,961
$ 17,649
8.28 %
5.85 %
$ 0.044 /kWh

- Demand Charge

500 kW
482 kW
$ 6,489
$ 6,255
3.59 %
3.46 %
$ 13.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,499 MMBtu
4,499 MMBtu
$ 29,089
$ 29,089
20.82 %
20.82 %
$ 6.65 /MMBtu

TOTAL ENERGY

10,328 MMBtu
8,621 MMBtu
$ 60,539
$ 52,993
9.73 %
8.52 %
$ 6.77 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 487 $ 745 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,650 kWh $ 511 $ 0.044 /kWh

- Demand Charge

18 kW $ 234 $ 13.00 /kW

TOTAL ENERGY

119 MMBtu $ 745 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 13,439 $ 17,514 0.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

283,824 kWh $ 12,460 $ 0.044 /kWh

- Demand Charge

389 kW $ 5,054 $ 13.00 /kW

TOTAL ENERGY

2,909 MMBtu $ 17,514 -
03 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 I $ 1,140 $ 2,599 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,841 kWh $ 1,398 $ 0.044 /kWh

- Demand Charge

93 kW $ 1,201 $ 13.00 /kW

TOTAL ENERGY

326 MMBtu $ 2,599 -
04 view
details
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS 2.7315 I $ 2,000 $ 3,072 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

69,989 kWh $ 3,072 $ 0.044 /kWh

TOTAL ENERGY

717 MMBtu $ 3,072 -
05 view
details
USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER 2.2692 N $ 42,100 $ 6,801 6.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

154,926 kWh $ 6,801 $ 0.044 /kWh

TOTAL ENERGY

1,588 MMBtu $ 6,801 -
06 view
details
REPLACE BOILER 2.1224 I $ 53,900 $ 29,283 1.84
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,702 kWh $ 2,621 $ 0.044 /kWh

Natural Gas

4,134 MMBtu $ 26,662 $ 6.65 /MMBtu

TOTAL ENERGY

4,746 MMBtu $ 29,283 -
07 view
details
SUBSTITUTE HOT PROCESS FLUIDS FOR STEAM 2.2191 I $ 5,000 $ 525 9.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-43,222 kWh $ -1,902 $ 0.044 /kWh

Natural Gas

365 MMBtu $ 2,427 $ 6.65 /MMBtu

TOTAL ENERGY

-78 MMBtu $ 525 -