Industrial Assessment Centers
Assessment #IA0443
| Assessment Year | 2009 |
|---|---|
| SIC | 3578 |
| SIC Description | Calculating And Accounting Equipment |
| NAICS | 332439 |
| NAICS Description | Other Metal Container Manufacturing |
| Principal Product | Cash Products |
| Sales | $ 26,000,000 |
| # of Employees | 98 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 160,000 Pieces |
| Production Hrs. Annual | 4,160 |
| Location (State) | mn |
| Yearly Energy Cost | $ 185,757 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,856,000 kWh | $ 93,999 | $ 0.051 /kWh |
- Demand Charge |
4,920 kW | $ 42,669 | $ 8.67 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
5,058 MMBtu | $ 49,089 | $ 9.71 /MMBtu |
TOTAL ENERGY |
24,082 MMBtu | $ 185,757 | $ 7.71 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
529,046 kWh 306,498 kWh |
$ 26,614 $ 15,418 |
28.31 % 16.40 % |
$ 0.051 /kWh |
- Demand Charge |
1,016 kW 897 kW |
$ 8,556 $ 7,606 |
20.05 % 17.83 % |
$ 8.67 /kW |
- Electricity Fees |
- |
$ 4,398 $ 4,398 |
0.00 % 0.00 % |
- |
Natural Gas |
1,753 MMBtu 0 MMBtu |
$ 17,051 $ 0 |
34.73 % 0.00 % |
$ 9.71 /MMBtu |
TOTAL ENERGY |
7,175 MMBtu 3,142 MMBtu |
$ 56,619 $ 27,422 |
30.48 % 14.76 % |
$ 7.71 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 20,207 | $ 14,934 | 1.35 | ||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 3,879 | $ 5,968 | 0.65 | ||||||||||||||||
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| 03 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 152 | $ 26,000 | 0.01 | ||||||||||||||||
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| 04 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 860 | $ 1,636 | 0.53 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 256 | $ 1,745 | 0.15 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 50 | $ 1,145 | 0.04 | ||||||||||||||||
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| 07 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 500 | $ 3,188 | 0.16 | ||||||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 4,659 | $ 4,398 | 1.06 | ||||||||||||||||
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| 09 | view details |
USE OPTIMUM THICKNESS INSULATION | 2.2515 | N | $ 11,978 | $ 14,294 | 0.84 | ||||||||||||||||
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| 10 | view details |
INSTALL WEATHER STRIPPING ON WINDOWS AND DOORS | 2.7445 | N | $ 20,000 | $ 8,934 | 2.24 | ||||||||||||||||
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| 11 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 65 | $ 377 | 0.17 | ||||||||||||||||
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