Industrial Assessment Centers

Assessment #IA0439


Assessment Year 2009
SIC 2431
SIC Description Millwork
NAICS 337212
NAICS Description Custom Architectural Woodwork and Millwork Manufacturing
Principal Product Moldings
Sales $ 35,000,000
# of Employees 118
Plant Area (Sq.Ft.) 165,500
Annual Production 5,800,000 Not Available
Production Hrs. Annual 2,210
Location (State) MN
Yearly Energy Cost $ 390,475

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,159,134 kWh $ 191,437 $ 0.046 /kWh

- Demand Charge

24,972 kW $ 185,354 $ 7.42 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,247 MMBtu $ 13,684 $ 10.97 /MMBtu

Wood

2,500 MMBtu $ 0 $ 0.00 /MMBtu

TOTAL ENERGY

46,378 MMBtu $ 390,475 $ 8.42 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

65,205 kWh
40,242 kWh
$ 11,158
$ 1,713
5.83 %
0.89 %
$ 0.046 /kWh

- Demand Charge

1,387 kW
216 kW
$ 10,129
$ 1,595
5.46 %
0.86 %
$ 7.42 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 10.97 /MMBtu

Wood

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 0.00 /MMBtu

TOTAL ENERGY

669 MMBtu
413 MMBtu
$ 21,287
$ 3,308
5.45 %
0.85 %
$ 8.42 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,585 $ 662 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,259 kWh $ 353 $ 0.046 /kWh

- Demand Charge

42 kW $ 309 $ 7.42 /kW

TOTAL ENERGY

85 MMBtu $ 662 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 41,595 $ 16,322 2.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

196 kWh $ 8,388 $ 0.046 /kWh

- Demand Charge

1,069 kW $ 7,934 $ 7.42 /kW

TOTAL ENERGY

2 MMBtu $ 16,322 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 359 $ 461 0.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,836 kWh $ 461 $ 0.046 /kWh

TOTAL ENERGY

111 MMBtu $ 461 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 469 $ 741 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,999 kWh $ 381 $ 0.046 /kWh

- Demand Charge

49 kW $ 360 $ 7.42 /kW

TOTAL ENERGY

92 MMBtu $ 741 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 81 $ 1,905 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,984 kWh $ 979 $ 0.046 /kWh

- Demand Charge

125 kW $ 926 $ 7.42 /kW

TOTAL ENERGY

236 MMBtu $ 1,905 -
06 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 689 $ 1,196 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,931 kWh $ 596 $ 0.046 /kWh

- Demand Charge

102 kW $ 600 $ 7.42 /kW

TOTAL ENERGY

143 MMBtu $ 1,196 -