Industrial Assessment Centers

Assessment #IA0433

Assessment Year	2008
SIC	3714
SIC Description	Motor Vehicle Parts And Accessories
NAICS	336399
NAICS Description	All Other Motor Vehicle Parts Manufacturing
Principal Product	Fan Clutch for Class 8 Trucks
Sales	$ 95,000,000
# of Employees	160
Plant Area (Sq.Ft.)	120,000
Annual Production	250,000 Pieces
Production Hrs. Annual	5,980
Location (State)	SD
Yearly Energy Cost	$ 356,649

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	4,968,000 kWh	$ 197,738	$ 0.040 /kWh
- Demand Charge	1,071 kW	$ 5,354	$ 5.00 /kW
- Electricity Fees	-	$ 10,903	-
LPG	5,811 MMBtu	$ 142,654	$ 24.55 /MMBtu
TOTAL ENERGY	56,733 MMBtu	$ 356,649	$ 6.29 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	659,829 kWh 238,817 kWh	$ 26,259 $ 9,503	13.28 % 4.81 %	$ 0.040 /kWh
- Demand Charge	1,129 kW 311 kW	$ 5,656 $ 1,564	105.64 % 29.21 %	$ 5.00 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
LPG	6,851 MMBtu 144 MMBtu	$ 76,445 $ 3,380	53.59 % 2.37 %	$ 24.55 /MMBtu
TOTAL ENERGY	13,638 MMBtu 2,616 MMBtu	$ 108,947 $ 15,034	30.55 % 4.22 %	$ 6.29 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT

2.1321

$ 0

$ 52,036

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
LPG	5,811 MMBtu	$ 52,036	$ 24.55 /MMBtu
TOTAL ENERGY	5,811 MMBtu	$ 52,036	-

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details

ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES

2.4236

$ 459

$ 4,622

0.10

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	92,693 kWh	$ 3,689	$ 0.040 /kWh
- Demand Charge	186 kW	$ 933	$ 5.00 /kW
TOTAL ENERGY	950 MMBtu	$ 4,622	-

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details

INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS

2.4221

$ 832

$ 1,886

0.44

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	37,589 kWh	$ 1,495	$ 0.040 /kWh
- Demand Charge	77 kW	$ 391	$ 5.00 /kW
TOTAL ENERGY	385 MMBtu	$ 1,886	-

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 54

$ 1,195

0.05

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	24,006 kWh	$ 955	$ 0.040 /kWh
- Demand Charge	48 kW	$ 240	$ 5.00 /kW
TOTAL ENERGY	246 MMBtu	$ 1,195	-

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details

RECOVER HEAT FROM AIR COMPRESSOR

2.2434

$ 1,700

$ 13,871

0.12

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
LPG	591 MMBtu	$ 13,871	$ 24.55 /MMBtu
TOTAL ENERGY	591 MMBtu	$ 13,871	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 37,346

$ 20,324

1.84

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	407,836 kWh	$ 16,232	$ 0.040 /kWh
- Demand Charge	818 kW	$ 4,092	$ 5.00 /kW
TOTAL ENERGY	4,180 MMBtu	$ 20,324	-

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details

INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT

2.7241

$ 4,000

$ 3,364

1.19

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	84,529 kWh	$ 3,364	$ 0.040 /kWh
TOTAL ENERGY	866 MMBtu	$ 3,364	-

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details

REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS

2.7224

$ 142

$ 587

0.24

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Natural Gas	25 MMBtu	$ 587	$ 0.00 /MMBtu
TOTAL ENERGY	25 MMBtu	$ 587	-

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details

INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS

2.7491

$ 4,624

$ 7,158

0.65

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
LPG	305 MMBtu	$ 7,158	$ 24.55 /MMBtu
TOTAL ENERGY	305 MMBtu	$ 7,158	-

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details

INSULATE BARE EQUIPMENT

2.2511

$ 254

$ 524

0.48

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	13,176 kWh	$ 524	$ 0.040 /kWh
TOTAL ENERGY	135 MMBtu	$ 524	-

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details

ADJUST VENTS TO MINIMIZE ENERGY USE

2.6122

$ 294

$ 3,380

0.09

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
LPG	144 MMBtu	$ 3,380	$ 24.55 /MMBtu
TOTAL ENERGY	144 MMBtu	$ 3,380	-