Industrial Assessment Centers
Assessment #IA0418
| Assessment Year | 2008 |
|---|---|
| SIC | 3714 |
| SIC Description | Motor Vehicle Parts And Accessories |
| NAICS | 336330 |
| NAICS Description | Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing |
| Principal Product | Cabmate |
| Sales | $ 37,000,000 |
| # of Employees | 140 |
| Plant Area (Sq.Ft.) | 100,000 |
| Annual Production | 187,800 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | IA |
| Yearly Energy Cost | $ 246,588 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,974,368 kWh | $ 95,999 | $ 0.032 /kWh |
- Demand Charge |
668 kW | $ 60,130 | $ 90.01 /kW |
- Electricity Fees |
- | $ 480 | - |
Natural Gas |
8,999 MMBtu | $ 89,979 | $ 10.00 /MMBtu |
TOTAL ENERGY |
39,486 MMBtu | $ 246,588 | $ 6.24 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
325,285 kWh 312,590 kWh |
$ 10,507 $ 10,097 |
10.94 % 10.52 % |
$ 0.032 /kWh |
- Demand Charge |
616 kW 592 kW |
$ 4,700 $ 4,505 |
7.82 % 7.49 % |
$ 90.01 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
482 MMBtu 482 MMBtu |
$ 4,816 $ 4,816 |
5.35 % 5.35 % |
$ 10.00 /MMBtu |
TOTAL ENERGY |
3,816 MMBtu 3,686 MMBtu |
$ 20,023 $ 19,418 |
8.12 % 7.87 % |
$ 6.24 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 252 | $ 456 | 0.55 | ||||||||||||||||
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| 02 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 244 | $ 228 | 1.07 | ||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 770 | $ 845 | 0.91 | ||||||||||||||||
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| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 20,513 | $ 9,939 | 2.06 | ||||||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 252 | $ 605 | 0.42 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 24 | $ 1,589 | 0.02 | ||||||||||||||||
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| 07 | view details |
REPAIR LEAKS IN LINES AND VALVES | 2.2133 | I | $ 788 | $ 2,001 | 0.39 | ||||||||||||||||
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| 08 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | I | $ 1,100 | $ 4,360 | 0.25 | ||||||||||||||||
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