Industrial Assessment Centers

Assessment #IA0411


Assessment Year 2007
SIC 2836
SIC Description Biological Products Exc. Diagnostic
NAICS 325414
NAICS Description Biological Product (except Diagnostic) Manufacturing
Principal Product Animal Vaccines
Sales $ 75,000,000
# of Employees 120
Plant Area (Sq.Ft.) 153,258
Annual Production 47,000,000 Not Available
Production Hrs. Annual 2,375
Location (State) IA
Yearly Energy Cost $ 601,379

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,918,528 kWh $ 221,764 $ 0.032 /kWh

- Demand Charge

13,404 kW $ 82,162 $ 6.13 /kW

- Electricity Fees

- $ 7,128 -

Natural Gas

30,218 MMBtu $ 290,325 $ 9.61 /MMBtu

TOTAL ENERGY

101,133 MMBtu $ 601,379 $ 5.95 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

291,106 kWh
205,538 kWh
$ 6,231
$ 4,400
2.81 %
1.98 %
$ 0.032 /kWh

- Demand Charge

918 kW
846 kW
$ 5,597
$ 5,172
6.81 %
6.29 %
$ 6.13 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,013 MMBtu
0 MMBtu
$ 18,782
$ 0
6.47 %
0.00 %
$ 9.61 /MMBtu

TOTAL ENERGY

4,998 MMBtu
2,107 MMBtu
$ 30,610
$ 9,572
5.09 %
1.59 %
$ 5.95 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 28,132 $ 7,897 3.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

151,471 kWh $ 3,243 $ 0.032 /kWh

- Demand Charge

761 kW $ 4,654 $ 6.13 /kW

TOTAL ENERGY

1,553 MMBtu $ 7,897 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,309 $ 419 3.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,575 kWh $ 419 $ 0.032 /kWh

TOTAL ENERGY

201 MMBtu $ 419 -
03 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 N $ 1,000 $ 618 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

66 MMBtu $ 618 $ 9.61 /MMBtu

TOTAL ENERGY

66 MMBtu $ 618 -
04 view
details
USE MINIMUM STEAM OPERATING PRESSURE 2.2163 N $ 150 $ 833 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

89 MMBtu $ 833 $ 9.61 /MMBtu

TOTAL ENERGY

89 MMBtu $ 833 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 1,275 $ 911 1.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,908 kWh $ 640 $ 0.032 /kWh

- Demand Charge

46 kW $ 271 $ 6.13 /kW

TOTAL ENERGY

307 MMBtu $ 911 -
06 view
details
REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS 2.7224 N $ 1,375 $ 17,816 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

22,690 kWh $ 485 $ 0.032 /kWh

Natural Gas

1,858 MMBtu $ 17,331 $ 9.61 /MMBtu

TOTAL ENERGY

2,091 MMBtu $ 17,816 -
07 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 410 $ 441 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,395 kWh $ 287 $ 0.032 /kWh

- Demand Charge

26 kW $ 154 $ 6.13 /kW

TOTAL ENERGY

137 MMBtu $ 441 -
08 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 33 $ 1,675 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,067 kWh $ 1,157 $ 0.032 /kWh

- Demand Charge

85 kW $ 518 $ 6.13 /kW

TOTAL ENERGY

554 MMBtu $ 1,675 -