Industrial Assessment Centers
Assessment #IA0402
| Assessment Year | 2007 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 332999 |
| NAICS Description | All Other Miscellaneous Fabricated Metal Product Manufacturing |
| Principal Product | Handles and Latches |
| Sales | $ 48,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 130,000 |
| Annual Production | 5,500,000 Pieces |
| Production Hrs. Annual | 8,736 |
| Location (State) | IA |
| Yearly Energy Cost | $ 574,648 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,905,800 kWh | $ 334,933 | $ 0.057 /kWh |
- Demand Charge |
12,372 kW | $ 22,003 | $ 1.78 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
21,301 MMBtu | $ 217,712 | $ 10.22 /MMBtu |
TOTAL ENERGY |
81,835 MMBtu | $ 574,648 | $ 7.02 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
896,072 kWh 896,072 kWh |
$ 50,627 $ 50,627 |
15.12 % 15.12 % |
$ 0.057 /kWh |
- Demand Charge |
1,194 kW 1,194 kW |
$ 2,082 $ 2,082 |
9.46 % 9.46 % |
$ 1.78 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,883 MMBtu 4,661 MMBtu |
$ 48,375 $ 46,104 |
22.22 % 21.18 % |
$ 10.22 /MMBtu |
TOTAL ENERGY |
14,068 MMBtu 13,846 MMBtu |
$ 101,084 $ 98,813 |
17.59 % 17.20 % |
$ 7.02 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 512 | $ 2,419 | 0.21 | ||||||||||||||||
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| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 1,720 | $ 5,179 | 0.33 | ||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 44,874 | $ 36,343 | 1.23 | ||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 6,575 | $ 993 | 6.62 | ||||||||||||||||
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| 05 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 7,711 | $ 2,589 | 2.98 | ||||||||||||||||
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| 06 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 158 | $ 116 | 1.36 | ||||||||||||||||
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| 07 | view details |
COVER OPEN TANKS | 2.2514 | I | $ 599 | $ 6,793 | 0.09 | ||||||||||||||||
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| 08 | view details |
PREHEAT COMBUSTION AIR WITH WASTE HEAT | 2.2442 | I | $ 137 | $ 229 | 0.60 | ||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN COMBUSTIBLE GAS LINES | 2.1134 | I | $ 667 | $ 765 | 0.87 | ||||||||||||||||
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| 10 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 3,989 | $ 2,271 | 1.76 | ||||||||||||||||
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| 11 | view details |
REDUCE VENTILATION AIR | 2.7314 | I | $ 10,141 | $ 38,317 | 0.26 | ||||||||||||||||
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| 12 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | I | $ 3,770 | $ 5,070 | 0.74 | ||||||||||||||||
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