Industrial Assessment Centers
Assessment #IA0369
| Assessment Year | 2005 |
|---|---|
| SIC | 2752 |
| SIC Description | Commercial Printing, Lithographic |
| NAICS | 323110 |
| NAICS Description | Commercial Lithographic Printing |
| Principal Product | Printed Materials |
| Sales | $ 35,000,000 |
| # of Employees | 220 |
| Plant Area (Sq.Ft.) | 231,500 |
| Annual Production | 15,000 Tons |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Yearly Energy Cost | $ 718,509 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,632,000 kWh | $ 274,452 | $ 0.032 /kWh |
- Demand Charge |
19,368 kW | $ 108,195 | $ 5.59 /kW |
- Electricity Fees |
- | $ 91,936 | - |
Natural Gas |
36,638 MMBtu | $ 243,926 | $ 6.66 /MMBtu |
TOTAL ENERGY |
125,116 MMBtu | $ 718,509 | $ 5.74 /MMBtu |
Water Disposal |
224,091 Gal | $ 8,501 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
272,460 kWh 0 kWh |
$ 5,916 $ 0 |
2.16 % 0.00 % |
$ 0.032 /kWh |
- Demand Charge |
559 kW 0 kW |
$ 6,322 $ 0 |
5.84 % 0.00 % |
$ 5.59 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
898 MMBtu 0 MMBtu |
$ 5,440 $ 0 |
2.23 % 0.00 % |
$ 6.66 /MMBtu |
TOTAL ENERGY |
3,691 MMBtu 0 MMBtu |
$ 17,678 $ 0 |
2.46 % 0.00 % |
$ 5.74 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 51 | $ 464 | 0.11 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 40 | $ 2,156 | 0.02 | ||||||||||||||||
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| 03 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 1,094 | $ 1,908 | 0.57 | ||||||||||||||||
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| 04 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 1,650 | $ 5,440 | 0.30 | ||||||||||||||||
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| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | N | $ 304 | $ 265 | 1.15 | ||||||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 349 | $ 250 | 1.40 | ||||||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN WATER LINES AND VALVES | 3.4154 | N | $ 160 | $ 2,035 | 0.08 | ||||||||||||||||
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| 08 | view details |
REDUCE SCRAP PRODUCTION | 3.1192 | N | $ 500 | $ 49,000 | 0.01 | ||||||||||||||||
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| 09 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 800,000 | $ 499,200 | 1.60 | ||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 20,487 | $ 4,683 | 4.37 | ||||||||||||||||
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| 11 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 2,772 | $ 1,703 | 1.63 | ||||||||||||||||
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| 12 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,233 | $ 809 | 2.76 | ||||||||||||||||
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