Industrial Assessment Centers
Assessment #IA0360
| Assessment Year | 2005 |
|---|---|
| SIC | 3523 |
| SIC Description | Farm Machinery And Equipment |
| NAICS | 333111 |
| NAICS Description | Farm Machinery and Equipment Manufacturing |
| Principal Product | Trailers, tow bars, boat lifts, etc |
| Sales | $ 30,000,000 |
| # of Employees | 280 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 9,000 Pieces |
| Production Hrs. Annual | 5,720 |
| Location (State) | IA |
| Yearly Energy Cost | $ 300,434 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,348,600 kWh | $ 111,211 | $ 0.033 /kWh |
- Demand Charge |
9,996 kW | $ 33,627 | $ 3.36 /kW |
- Electricity Fees |
- | $ 6,931 | - |
Natural Gas |
20,638 MMBtu | $ 148,665 | $ 7.20 /MMBtu |
TOTAL ENERGY |
54,961 MMBtu | $ 300,434 | $ 5.47 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
279,464 kWh 34,603 kWh |
$ 8,572 $ 957 |
7.71 % 0.86 % |
$ 0.033 /kWh |
- Demand Charge |
674 kW 73 kW |
$ 3,686 $ 391 |
10.96 % 1.16 % |
$ 3.36 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
422 MMBtu 422 MMBtu |
$ 2,828 $ 2,828 |
1.90 % 1.90 % |
$ 7.20 /MMBtu |
TOTAL ENERGY |
3,286 MMBtu 776 MMBtu |
$ 15,086 $ 4,176 |
5.02 % 1.39 % |
$ 5.47 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 526 | $ 1,348 | 0.39 | ||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 25 | $ 437 | 0.06 | ||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 20,803 | $ 7,026 | 2.96 | ||||||||||||||||
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| 04 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 1,876 | $ 2,226 | 0.84 | ||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | N | $ 2,849 | $ 1,221 | 2.33 | ||||||||||||||||
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| 06 | view details |
INSTALL STORM WINDOWS AND DOORS | 2.7494 | I | $ 4,371 | $ 2,828 | 1.55 | ||||||||||||||||
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| 07 | view details |
MAINTAIN MACHINES TO REDUCE LEAKS | 3.7311 | I | $ 147 | $ 656 | 0.22 | ||||||||||||||||
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| 08 | view details |
CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE | 4.2110 | N | $ 400 | $ 2,470 | 0.16 | ||||||||||||||||
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| 09 | view details |
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT | 3.7198 | I | $ 400 | $ 3,570 | 0.11 | ||||||||||||||||
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