Industrial Assessment Centers
Assessment #IA0351
| Assessment Year | 2004 |
|---|---|
| SIC | 2079 |
| SIC Description | Edible Fats And Oils, Nec |
| NAICS | 311225 |
| NAICS Description | Fats and Oils Refining and Blending |
| Principal Product | Edible Oils |
| Sales | $ 25,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 288,000 |
| Annual Production | 30,000,000 Pounds |
| Production Hrs. Annual | 6,240 |
| Location (State) | MO |
| Yearly Energy Cost | $ 486,895 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
8,322,703 kWh | $ 216,564 | $ 0.026 /kWh |
- Demand Charge |
16,452 kW | $ 95,237 | $ 5.79 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
31,053 MMBtu | $ 175,094 | $ 5.64 /MMBtu |
TOTAL ENERGY |
116,361 MMBtu | $ 486,895 | $ 4.18 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
251,950 kWh 251,102 kWh |
$ 6,525 $ 6,503 |
3.01 % 3.00 % |
$ 0.026 /kWh |
- Demand Charge |
463 kW 433 kW |
$ 3,024 $ 2,509 |
3.18 % 2.63 % |
$ 5.79 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,699 MMBtu 4,014 MMBtu |
$ 34,030 $ 20,392 |
19.44 % 11.65 % |
$ 5.64 /MMBtu |
TOTAL ENERGY |
9,281 MMBtu 6,588 MMBtu |
$ 43,579 $ 29,404 |
8.95 % 6.04 % |
$ 4.18 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 360 | $ 1,799 | 0.20 | ||||||||||||||||||||
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| 02 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | I | $ 246 | $ 632 | 0.39 | ||||||||||||||||||||
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| 03 | view details |
KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE | 2.7442 | N | $ 620 | $ 537 | 1.15 | ||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 7,382 | $ 2,652 | 2.78 | ||||||||||||||||||||
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| 05 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,344 | $ 1,344 | 1.00 | ||||||||||||||||||||
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| 06 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 640 | $ 254 | 2.52 | ||||||||||||||||||||
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| 07 | view details |
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS | 2.7132 | I | $ 300 | $ 1,639 | 0.18 | ||||||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 1,554 | $ 692 | 2.25 | ||||||||||||||||||||
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| 09 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 1,000 | $ 3,007 | 0.33 | ||||||||||||||||||||
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| 10 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | N | $ 750 | $ 384 | 1.95 | ||||||||||||||||||||
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| 11 | view details |
USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER | 2.2425 | N | $ 18,000 | $ 13,254 | 1.36 | ||||||||||||||||||||
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| 12 | view details |
RECOVER HEAT FROM HOT WASTE WATER | 2.2446 | I | $ 3,330 | $ 8,690 | 0.38 | ||||||||||||||||||||
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| 13 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | I | $ 4,975 | $ 2,296 | 2.17 | ||||||||||||||||||||
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| 14 | view details |
INSTALL STEAM TRAP | 2.2111 | I | $ 7,950 | $ 9,570 | 0.83 | ||||||||||||||||||||
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| 15 | view details |
CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE | 4.2110 | I | $ 250 | $ 1,998 | 0.13 | ||||||||||||||||||||
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