Industrial Assessment Centers
Assessment #IA0320
| Assessment Year | 2003 |
|---|---|
| SIC | 3569 |
| SIC Description | General Industrial Machinery, Nec |
| NAICS | 333999 |
| NAICS Description | All Other Miscellaneous General Purpose Machinery Manufacturing |
| Principal Product | hydraulic motors and power steering units |
| Sales | $ 80,000,000 |
| # of Employees | 267 |
| Plant Area (Sq.Ft.) | 184,000 |
| Annual Production | 500,000 Pieces |
| Production Hrs. Annual | 6,864 |
| Location (State) | MN |
| Yearly Energy Cost | $ 904,328 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
18,059,656 kWh | $ 568,679 | $ 0.031 /kWh |
- Demand Charge |
36,480 kW | $ 258,021 | $ 7.07 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
17,158 MMBtu | $ 77,628 | $ 4.52 /MMBtu |
TOTAL ENERGY |
202,269 MMBtu | $ 904,328 | $ 4.47 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
665,856 kWh 106,613 kWh |
$ 21,630 $ 3,455 |
3.80 % 0.61 % |
$ 0.031 /kWh |
- Demand Charge |
1,030 kW 164 kW |
$ 9,994 $ 1,604 |
3.87 % 0.62 % |
$ 7.07 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
74 MMBtu 0 MMBtu |
$ 333 $ 0 |
0.43 % 0.00 % |
$ 4.52 /MMBtu |
TOTAL ENERGY |
6,899 MMBtu 1,093 MMBtu |
$ 31,957 $ 5,059 |
3.53 % 0.56 % |
$ 4.47 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 449 | $ 4,539 | 0.10 | ||||||||||||||||
|
|||||||||||||||||||||||
| 02 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | N | $ 457 | $ 3,376 | 0.14 | ||||||||||||||||
|
|||||||||||||||||||||||
| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 25 | $ 7,892 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 04 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 7,100 | $ 6,565 | 1.08 | ||||||||||||||||
|
|||||||||||||||||||||||
| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 888 | $ 520 | 1.71 | ||||||||||||||||
|
|||||||||||||||||||||||
| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 3,694 | $ 6,629 | 0.56 | ||||||||||||||||
|
|||||||||||||||||||||||
| 07 | view details |
INCREASE INSULATION THICKNESS | 2.2512 | N | $ 2,132 | $ 2,436 | 0.88 | ||||||||||||||||
|
|||||||||||||||||||||||
| 08 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | I | $ 0 | $ 10,500 | 0.00 | ||||||||||||||||
|
|||||||||||||||||||||||
| 09 | view details |
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT | 3.7198 | N | $ 2,800 | $ 4,550 | 0.62 | ||||||||||||||||
|
|||||||||||||||||||||||
