Industrial Assessment Centers

Assessment #IA0318


Assessment Year 2003
SIC 2672
SIC Description Paper Coated And Laminated, Nec
NAICS 322222
NAICS Description Coated and Laminated Paper Manufacturing
Principal Product pressure sensitive labels
Sales $ 98,000,000
# of Employees 325
Plant Area (Sq.Ft.) 155,000
Annual Production 52,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NE
Yearly Energy Cost $ 291,355

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,197,100 kWh $ 147,488 $ 0.024 /kWh

- Demand Charge

12,924 kW $ 128,772 $ 9.96 /kW

- Electricity Fees

- $ 0 -

Natural Gas

2,849 MMBtu $ 15,095 $ 5.30 /MMBtu

TOTAL ENERGY

66,369 MMBtu $ 291,355 $ 4.39 /MMBtu

Water Disposal

1,359,964 Gal $ 1,397 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

251,238 kWh
71,622 kWh
$ 5,878
$ 1,675
3.99 %
1.14 %
$ 0.024 /kWh

- Demand Charge

469 kW
139 kW
$ 4,059
$ 1,200
3.15 %
0.93 %
$ 9.96 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.30 /MMBtu

TOTAL ENERGY

2,575 MMBtu
735 MMBtu
$ 9,937
$ 2,875
3.41 %
0.99 %
$ 4.39 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 69 $ 572 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,226 kWh $ 332 $ 0.024 /kWh

- Demand Charge

28 kW $ 240 $ 9.96 /kW

TOTAL ENERGY

146 MMBtu $ 572 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 25 $ 701 0.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,472 kWh $ 409 $ 0.024 /kWh

- Demand Charge

34 kW $ 292 $ 9.96 /kW

TOTAL ENERGY

179 MMBtu $ 701 -
03 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 N $ 3,100 $ 4,583 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

114,192 kWh $ 2,673 $ 0.024 /kWh

- Demand Charge

220 kW $ 1,910 $ 9.96 /kW

TOTAL ENERGY

1,170 MMBtu $ 4,583 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 202 $ 370 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,229 kWh $ 216 $ 0.024 /kWh

- Demand Charge

18 kW $ 154 $ 9.96 /kW

TOTAL ENERGY

95 MMBtu $ 370 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,440 $ 1,933 0.74
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,167 kWh $ 1,127 $ 0.024 /kWh

- Demand Charge

93 kW $ 806 $ 9.96 /kW

TOTAL ENERGY

494 MMBtu $ 1,933 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 5,663 $ 1,575 3.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,237 kWh $ 918 $ 0.024 /kWh

- Demand Charge

76 kW $ 657 $ 9.96 /kW

TOTAL ENERGY

402 MMBtu $ 1,575 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 532 $ 203 2.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,715 kWh $ 203 $ 0.024 /kWh

TOTAL ENERGY

89 MMBtu $ 203 -
08 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 N $ 320 $ 43,920 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 43,920 $ 0 /lbs

TOTAL WASTE

- $ 43,920 -