Industrial Assessment Centers
Assessment #IA0261
| Assessment Year | 2000 |
|---|---|
| SIC | 2899 |
| SIC Description | Chemical Preparations, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | livestock food supplements |
| Sales | $ 50,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 45,000 Tons |
| Production Hrs. Annual | 8,736 |
| Location (State) | IA |
| Yearly Energy Cost | $ 200,275 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
3,644,197 kWh | $ 136,931 | $ 0.038 /kWh |
- Demand Charge |
7,188 kW | $ 42,359 | $ 5.89 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
4,099 MMBtu | $ 20,985 | $ 5.12 /MMBtu |
TOTAL ENERGY |
41,452 MMBtu | $ 200,275 | $ 4.83 /MMBtu |
Water Disposal |
1,036,804 Gal | $ 2,067 | $ 0 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
-437,574 kWh 188,159 kWh |
$ -11,291 $ 4,858 |
-8.25 % 3.55 % |
$ 0.038 /kWh |
- Demand Charge |
-600 kW 241 kW |
$ -6,682 $ 2,667 |
-15.77 % 6.30 % |
$ 5.89 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
1,109 MMBtu 649 MMBtu |
$ 5,401 $ 3,161 |
25.74 % 15.06 % |
$ 5.12 /MMBtu |
TOTAL ENERGY |
-3,378 MMBtu 2,576 MMBtu |
$ -12,572 $ 10,686 |
-6.28 % 5.34 % |
$ 4.83 /MMBtu |
Water Disposal |
441,210 Gal 441,210 Gal |
$ 879 $ 879 |
42.53 % 42.53 % |
$ 0 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 8,062 | $ 4,574 | 1.76 | ||||||||||||||||||||||||||||
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| 02 | view details |
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS | 2.7111 | I | $ 144 | $ 1,401 | 0.10 | ||||||||||||||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 0 | $ 1,260 | 0.00 | ||||||||||||||||||||||||||||
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| 04 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 665 | $ 670 | 0.99 | ||||||||||||||||||||||||||||
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| 05 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 2,514 | $ 2,240 | 1.12 | ||||||||||||||||||||||||||||
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| 06 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 163 | $ 880 | 0.19 | ||||||||||||||||||||||||||||
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| 07 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 25 | $ 358 | 0.07 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION | 3.4111 | I | $ 4,463 | $ 4,942 | 0.90 | ||||||||||||||||||||||||||||
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| 09 | view details |
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS | 3.3128 | N | $ 750,000 | $ 323,237 | 2.32 | ||||||||||||||||||||||||||||
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| 10 | view details |
UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS | 3.3128 | N | $ 35,000 | $ 43,847 | 0.80 | ||||||||||||||||||||||||||||
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| 11 | view details |
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL | 4.3220 | N | $ 50,000 | $ 22,750 | 2.20 | ||||||||||||||||||||||||||||
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