Industrial Assessment Centers

Assessment #IA0191


Assessment Year 1998
SIC 2499
SIC Description Wood Products, Nec
NAICS
NAICS Description
Principal Product fibrous wood products
Sales $ 5,000,000
# of Employees 20
Plant Area (Sq.Ft.) 24,000
Annual Production 30,000 Tons
Production Hrs. Annual 5,824
Location (State) IA
Yearly Energy Cost $ 229,136

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,167,644 kWh $ 167,245 $ 0.053 /kWh

- Demand Charge

8,544 kW $ 55,554 $ 6.50 /kW

- Electricity Fees

- $ 0 -

Natural Gas

1,108 MMBtu $ 6,337 $ 5.72 /MMBtu

TOTAL ENERGY

33,576 MMBtu $ 229,136 $ 6.82 /MMBtu

Solid Waste (non-haz)

113,647 lbs $ 2,736 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

698,125 kWh
109,614 kWh
$ 36,907
$ 5,843
22.07 %
3.49 %
$ 0.053 /kWh

- Demand Charge

704 kW
234 kW
$ 1,710
$ 1,959
3.08 %
3.53 %
$ 6.50 /kW

- Electricity Fees

- $ 21,367
$ 21,367
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.72 /MMBtu

TOTAL ENERGY

7,155 MMBtu
1,123 MMBtu
$ 59,984
$ 29,169
26.18 %
12.73 %
$ 6.82 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ -10,000
$ 400
-365.50 %
14.62 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 10,225 $ 7,409 1.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,924 kWh $ 5,546 $ 0.053 /kWh

- Demand Charge

224 kW $ 1,863 $ 6.50 /kW

TOTAL ENERGY

1,075 MMBtu $ 7,409 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 2,729 $ 1,330 2.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,413 kWh $ 872 $ 0.053 /kWh

- Demand Charge

555 kW $ 458 $ 6.50 /kW

TOTAL ENERGY

168 MMBtu $ 1,330 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 599 $ 831 0.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,826 kWh $ 831 $ 0.053 /kWh

TOTAL ENERGY

162 MMBtu $ 831 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 39 $ 218 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 168 $ 0.053 /kWh

- Demand Charge

5 kW $ 50 $ 6.50 /kW

TOTAL ENERGY

24 MMBtu $ 218 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 184 $ 478 0.38
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,741 kWh $ 358 $ 0.053 /kWh

- Demand Charge

14 kW $ 120 $ 6.50 /kW

TOTAL ENERGY

69 MMBtu $ 478 -
06 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 I $ 1,140 $ 2,047 0.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-4,396 kWh $ -229 $ 0.053 /kWh

- Demand Charge

-9 kW $ -74 $ 6.50 /kW

TOTAL ENERGY

-45 MMBtu $ -303 -

Solid Waste (non-haz)

0 lbs $ 400 $ 0 /lbs

TOTAL WASTE

- $ 400 -

Personnel Changes

- $ 1,950 -

TOTAL PRODUCTON

- $ 1,950 -
07 view
details
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL 4.1120 N $ 120,000 $ 59,854 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

556,272 kWh $ 29,361 $ 0.053 /kWh

- Demand Charge

-85 kW $ -707 $ 6.50 /kW

TOTAL ENERGY

5,702 MMBtu $ 28,654 -

Personnel Changes

- $ 31,200 -

TOTAL PRODUCTON

- $ 31,200 -
08 view
details
CONSOLIDATE FREIGHT SHIPMENTS AND/OR DELIVERIES 2.8211 N $ 500 $ 39,936 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ -10,400 $ 0 /lbs

TOTAL WASTE

- $ -10,400 -

Personnel Changes

- $ -5,200 -

By-product Production

- $ 55,536 -

TOTAL PRODUCTON

- $ 50,336 -
09 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 I $ 50 $ 11,040 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 11,040 -

TOTAL ENERGY

0 MMBtu $ 11,040 -
10 view
details
PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER 2.8113 I $ 250 $ 10,327 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 10,327 -

TOTAL ENERGY

0 MMBtu $ 10,327 -