Industrial Assessment Centers

Assessment #IA0190


Assessment Year 1998
SIC 2431
SIC Description Millwork
NAICS
NAICS Description
Principal Product doors & work surfaces
Sales $ 47,000,000
# of Employees 350
Plant Area (Sq.Ft.) 220,000
Annual Production 1,600,000 Pieces
Production Hrs. Annual 6,732
Location (State) IA
Yearly Energy Cost $ 365,534

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

8,332,063 kWh $ 268,428 $ 0.032 /kWh

- Demand Charge

20,460 kW $ 68,642 $ 3.35 /kW

- Electricity Fees

- $ 0 -

Natural Gas

6,420 MMBtu $ 28,464 $ 4.43 /MMBtu

TOTAL ENERGY

91,824 MMBtu $ 365,534 $ 3.98 /MMBtu

Solid Waste (non-haz)

2,090,484 lbs $ 62,158 $ 0 /lbs

Solid Waste (haz)

4,950 lbs $ 6,660 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

404,455 kWh
358,441 kWh
$ 8,819
$ 7,809
3.29 %
2.91 %
$ 0.032 /kWh

- Demand Charge

638 kW
638 kW
$ 4,713
$ 4,713
6.87 %
6.87 %
$ 3.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.43 /MMBtu

TOTAL ENERGY

4,146 MMBtu
3,674 MMBtu
$ 13,532
$ 12,522
3.70 %
3.43 %
$ 3.98 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Solid Waste (haz)

4,950 lbs
4,950 lbs
$ 6,660
$ 6,660
100.00 %
100.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RECOVER MECHANICAL ENERGY 2.4311 I $ 4,986 $ 3,725 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

105,803 kWh $ 2,325 $ 0.032 /kWh

- Demand Charge

188 kW $ 1,400 $ 3.35 /kW

TOTAL ENERGY

1,084 MMBtu $ 3,725 -
02 view
details
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES 3.8132 I $ 500 $ 2,195 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

4,950 lbs $ 6,660 $ 0 /lbs

TOTAL WASTE

- $ 6,660 -

Primary Raw Material

- $ -4,465 -

TOTAL PRODUCTON

- $ -4,465 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 4,000 $ 3,275 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

92,907 kWh $ 2,044 $ 0.032 /kWh

- Demand Charge

166 kW $ 1,231 $ 3.35 /kW

TOTAL ENERGY

952 MMBtu $ 3,275 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 4,966 $ 4,178 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

118,699 kWh $ 2,608 $ 0.032 /kWh

- Demand Charge

211 kW $ 1,570 $ 3.35 /kW

TOTAL ENERGY

1,217 MMBtu $ 4,178 -
05 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 400 $ 1,344 0.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,032 kWh $ 832 $ 0.032 /kWh

- Demand Charge

73 kW $ 512 $ 3.35 /kW

TOTAL ENERGY

421 MMBtu $ 1,344 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 3,458 $ 1,010 3.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,014 kWh $ 1,010 $ 0.032 /kWh

TOTAL ENERGY

472 MMBtu $ 1,010 -