Industrial Assessment Centers

Assessment #IA0189


Assessment Year 1998
SIC 2759
SIC Description Commercial Printing, Nec
NAICS
NAICS Description
Principal Product pennants and buttons
Sales $ 35,000,000
# of Employees 200
Plant Area (Sq.Ft.) 51,800
Annual Production 40,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Yearly Energy Cost $ 107,351

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,750,000 kWh $ 54,252 $ 0.031 /kWh

- Demand Charge

4,500 kW $ 34,422 $ 7.65 /kW

- Electricity Fees

- $ 0 -

Natural Gas

3,964 MMBtu $ 18,677 $ 4.71 /MMBtu

TOTAL ENERGY

21,902 MMBtu $ 107,351 $ 4.90 /MMBtu

Solid Waste (non-haz)

294,000 lbs $ 19,818 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

261,431 kWh
251,759 kWh
$ 8,102
$ 7,805
14.93 %
14.39 %
$ 0.031 /kWh

- Demand Charge

192 kW
174 kW
$ 1,430
$ 1,304
4.15 %
3.79 %
$ 7.65 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 4.71 /MMBtu

TOTAL ENERGY

2,679 MMBtu
2,580 MMBtu
$ 9,532
$ 9,109
8.88 %
8.49 %
$ 4.90 /MMBtu

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL 4.1120 N $ 4,000 $ 4,134 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 4,134 -

TOTAL PRODUCTON

- $ 4,134 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 16,391 $ 8,819 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

245,311 kWh $ 7,605 $ 0.031 /kWh

- Demand Charge

162 kW $ 1,214 $ 7.65 /kW

TOTAL ENERGY

2,514 MMBtu $ 8,819 -
03 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 I $ 500 $ 2,357 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 2,357 -

TOTAL PRODUCTON

- $ 2,357 -
04 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 N $ 200 $ 423 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,672 kWh $ 297 $ 0.031 /kWh

- Demand Charge

18 kW $ 126 $ 7.65 /kW

TOTAL ENERGY

99 MMBtu $ 423 -
05 view
details
USE SYNTHETIC LUBRICANT 2.4314 I $ 173 $ 349 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,448 kWh $ 200 $ 0.031 /kWh

- Demand Charge

12 kW $ 90 $ 7.65 /kW

TOTAL ENERGY

66 MMBtu $ 290 -

Personnel Changes

- $ 59 -

TOTAL PRODUCTON

- $ 59 -