Industrial Assessment Centers

Assessment #IA0170


Assessment Year 1997
SIC 2434
SIC Description Wood Kitchen Cabinets
NAICS
NAICS Description
Principal Product cabinetry
Sales $ 20,000,000
# of Employees 300
Plant Area (Sq.Ft.) 183,462
Annual Production 65,000 Pieces
Production Hrs. Annual 2,168
Location (State) IA
Yearly Energy Cost $ 318,510

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,327,081 kWh $ 85,920 $ 0.026 /kWh

- Demand Charge

13,788 kW $ 99,556 $ 7.22 /kW

- Electricity Fees

- $ 0 -

Natural Gas

36,484 MMBtu $ 133,034 $ 3.65 /MMBtu

TOTAL ENERGY

70,587 MMBtu $ 318,510 $ 4.51 /MMBtu

Solid Waste (non-haz)

976,000 lbs $ 39,309 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

50,996 kWh
50,996 kWh
$ 1,314
$ 1,314
1.53 %
1.53 %
$ 0.026 /kWh

- Demand Charge

248 kW
248 kW
$ 1,794
$ 1,794
1.80 %
1.80 %
$ 7.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,139 MMBtu
0 MMBtu
$ 4,158
$ 0
3.13 %
0.00 %
$ 3.65 /MMBtu

TOTAL ENERGY

1,661 MMBtu
522 MMBtu
$ 7,266
$ 3,108
2.28 %
0.98 %
$ 4.51 /MMBtu

Solid Waste (non-haz)

133,832 lbs
20,000 lbs
$ 1,856
$ 945
4.72 %
2.40 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT 3.7198 N $ 14,300 $ 22,915 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

113,832 lbs $ 911 $ 0 /lbs

TOTAL WASTE

- $ 911 -

Personnel Changes

- $ 11,119 -

Ancillary Material Cost

- $ 10,885 -

TOTAL PRODUCTON

- $ 22,004 -
02 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 7,179 $ 5,431 1.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

20,000 lbs $ 945 $ 0 /lbs

TOTAL WASTE

- $ 945 -

Personnel Changes

- $ -134 -

Administrative Changes

- $ 4,620 -

TOTAL PRODUCTON

- $ 4,486 -
03 view
details
RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR 2.2443 N $ 11,000 $ 4,158 2.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,139 MMBtu $ 4,158 $ 3.65 /MMBtu

TOTAL ENERGY

1,139 MMBtu $ 4,158 -
04 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 950 $ 2,281 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 2,281 -

TOTAL PRODUCTON

- $ 2,281 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 826 $ 2,097 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

31,946 kWh $ 822 $ 0.026 /kWh

- Demand Charge

176 kW $ 1,275 $ 7.22 /kW

TOTAL ENERGY

327 MMBtu $ 2,097 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 1,704 $ 1,011 1.69
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,050 kWh $ 492 $ 0.026 /kWh

- Demand Charge

72 kW $ 519 $ 7.22 /kW

TOTAL ENERGY

195 MMBtu $ 1,011 -