Industrial Assessment Centers
Assessment #IA0093
| Assessment Year | 1994 |
|---|---|
| SIC | 2431 |
| SIC Description | Millwork |
| NAICS | |
| NAICS Description | |
| Principal Product | doors and windows |
| Sales | $ 50,000,000 |
| # of Employees | 350 |
| Plant Area (Sq.Ft.) | 475,000 |
| Annual Production | 299,000 Pieces |
| Production Hrs. Annual | 5,330 |
| Location (State) | IA |
| Yearly Energy Cost | $ 313,441 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,096,718 kWh | $ 279,857 | $ 0.046 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
9,434 MMBtu | $ 33,584 | $ 3.56 /MMBtu |
TOTAL ENERGY |
71,925 MMBtu | $ 313,441 | $ 4.36 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
777,549 kWh 562,134 kWh |
$ 38,134 $ 25,591 |
13.63 % 9.14 % |
$ 0.046 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
2,697 MMBtu 0 MMBtu |
$ 10,114 $ 0 |
30.12 % 0.00 % |
$ 3.56 /MMBtu |
TOTAL ENERGY |
10,666 MMBtu 5,762 MMBtu |
$ 48,248 $ 25,591 |
15.39 % 8.16 % |
$ 4.36 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 9,543 | $ 12,269 | 0.78 | ||||||||||||
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| 02 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 443 | $ 1,868 | 0.24 | ||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 1,267 | $ 476 | 2.66 | ||||||||||||
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| 04 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 28,000 | $ 10,114 | 2.77 | ||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 12,000 | $ 7,761 | 1.55 | ||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 50 | $ 6,578 | 0.01 | ||||||||||||
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| 07 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 263 | $ 4,400 | 0.06 | ||||||||||||
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| 08 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 7,290 | $ 2,946 | 2.47 | ||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 2,539 | $ 1,515 | 1.68 | ||||||||||||
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| 10 | view details |
INSTALL TIMERS AND/OR THERMOSTATS | 2.7261 | N | $ 130 | $ 321 | 0.40 | ||||||||||||
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