Industrial Assessment Centers

Assessment #IA0089


Assessment Year 1994
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product pumps, steam traps, valves
Sales $ 14,000,000
# of Employees 110
Plant Area (Sq.Ft.) 110,000
Annual Production 180,000 Pieces
Production Hrs. Annual 2,380
Location (State) IA
Yearly Energy Cost $ 125,802

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

860,492 kWh $ 72,267 $ 0.084 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

14,611 MMBtu $ 53,535 $ 3.66 /MMBtu

TOTAL ENERGY

23,431 MMBtu $ 125,802 $ 5.37 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

72,977 kWh
31,653 kWh
$ 6,103
$ 2,641
8.45 %
3.65 %
$ 0.084 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.66 /MMBtu

TOTAL ENERGY

747 MMBtu
324 MMBtu
$ 6,103
$ 2,641
4.85 %
2.10 %
$ 5.37 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 30 $ 2,467 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,308 kWh $ 2,467 $ 0.084 /kWh

TOTAL ENERGY

300 MMBtu $ 2,467 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 1,121 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,482 kWh $ 1,121 $ 0.084 /kWh

TOTAL ENERGY

138 MMBtu $ 1,121 -
03 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 185 $ 1,520 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,171 kWh $ 1,520 $ 0.084 /kWh

TOTAL ENERGY

186 MMBtu $ 1,520 -
04 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 275 $ 554 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,741 kWh $ 554 $ 0.084 /kWh

TOTAL ENERGY

69 MMBtu $ 554 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 693 $ 441 1.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,275 kWh $ 441 $ 0.084 /kWh

TOTAL ENERGY

54 MMBtu $ 441 -