Industrial Assessment Centers
Assessment #IA0082
| Assessment Year | 1994 |
|---|---|
| SIC | 3625 |
| SIC Description | Relays And Industrial Controls |
| NAICS | |
| NAICS Description | |
| Principal Product | electromechanical assembly and motor for timers |
| Sales | $ 25,000,000 |
| # of Employees | 270 |
| Plant Area (Sq.Ft.) | 200,000 |
| Annual Production | 1,750,000 Pieces |
| Production Hrs. Annual | 5,880 |
| Location (State) | IA |
| Yearly Energy Cost | $ 262,640 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,176,143 kWh | $ 194,207 | $ 0.047 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
19,267 MMBtu | $ 68,433 | $ 3.55 /MMBtu |
TOTAL ENERGY |
62,072 MMBtu | $ 262,640 | $ 4.23 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
377,493 kWh 136,578 kWh |
$ 19,047 $ 7,877 |
9.81 % 4.06 % |
$ 0.047 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
261 MMBtu 227 MMBtu |
$ 926 $ 805 |
1.35 % 1.18 % |
$ 3.55 /MMBtu |
TOTAL ENERGY |
4,130 MMBtu 1,627 MMBtu |
$ 19,973 $ 8,682 |
7.60 % 3.31 % |
$ 4.23 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 1,656 | $ 7,862 | 0.21 | ||||||||||||
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| 02 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 693 | $ 1,087 | 0.64 | ||||||||||||
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| 03 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 6,405 | $ 3,372 | 1.90 | ||||||||||||
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| 04 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | N | $ 8,790 | $ 2,687 | 3.27 | ||||||||||||
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| 05 | view details |
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS | 2.4221 | I | $ 550 | $ 1,898 | 0.29 | ||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 25 | $ 621 | 0.04 | ||||||||||||
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| 07 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 5,265 | $ 1,520 | 3.46 | ||||||||||||
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| 08 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 1,200 | $ 634 | 1.89 | ||||||||||||
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| 09 | view details |
DIRECT WARMEST AIR TO COMBUSTION INTAKE | 2.1213 | I | $ 20 | $ 171 | 0.12 | ||||||||||||
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| 10 | view details |
INSTALL AIR SEALS AROUND TRUCK LOADING DOCK DOORS | 2.7443 | N | $ 188 | $ 121 | 1.55 | ||||||||||||
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