Industrial Assessment Centers

Assessment #HO0223


Assessment Year 2000
SIC 2541
SIC Description Wood Partitions And Fixtures
NAICS
NAICS Description
Principal Product Retail Store Fixtures
Sales $ 17,000,000
# of Employees 103
Plant Area (Sq.Ft.) 70,000
Annual Production 7,200,000 Pounds
Production Hrs. Annual 4,186
Location (State) PA
Yearly Energy Cost $ 104,264

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

929,953 kWh $ 43,693 $ 0.047 /kWh

- Demand Charge

2,889 kW $ 26,398 $ 9.14 /kW

- Electricity Fees

- $ 3,311 -

Natural Gas

2,866 MMBtu $ 24,295 $ 8.48 /MMBtu

TOTAL ENERGY

12,398 MMBtu $ 104,264 $ 8.41 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

135,110 kWh
65,064 kWh
$ 6,336
$ 3,054
14.50 %
6.99 %
$ 0.047 /kWh

- Demand Charge

135 kW
25 kW
$ 1,231
$ 230
4.66 %
0.87 %
$ 9.14 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

595 MMBtu
595 MMBtu
$ 5,049
$ 5,049
20.78 %
20.78 %
$ 8.48 /MMBtu

TOTAL ENERGY

1,980 MMBtu
1,262 MMBtu
$ 12,616
$ 8,333
12.10 %
7.99 %
$ 8.41 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 4,794 $ 952 5.04
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,137 kWh $ 524 $ 0.047 /kWh

- Demand Charge

47 kW $ 428 $ 9.14 /kW

TOTAL ENERGY

114 MMBtu $ 952 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 144 $ 2,239 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

21,981 kWh $ 1,026 $ 0.047 /kWh

- Demand Charge

63 kW $ 573 $ 9.14 /kW

TOTAL ENERGY

225 MMBtu $ 1,599 -

One-time Revenue or Avoided Cost

- $ 640 -

TOTAL PRODUCTON

- $ 640 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,500 $ 642 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,792 kWh $ 412 $ 0.047 /kWh

- Demand Charge

25 kW $ 230 $ 9.14 /kW

TOTAL ENERGY

90 MMBtu $ 642 -
04 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 513 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,844 kWh $ 513 $ 0.047 /kWh

TOTAL ENERGY

111 MMBtu $ 513 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 I $ 0 $ 437 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,379 kWh $ 437 $ 0.047 /kWh

TOTAL ENERGY

96 MMBtu $ 437 -
06 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 1,400 $ 1,732 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,928 kWh $ 1,732 $ 0.047 /kWh

TOTAL ENERGY

379 MMBtu $ 1,732 -
07 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 1,692 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,049 kWh $ 1,692 $ 0.047 /kWh

TOTAL ENERGY

370 MMBtu $ 1,692 -
08 view
details
CONDITION SMALLEST SPACE NECESSARY 2.7223 I $ 300 $ 5,049 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

595 MMBtu $ 5,049 $ 8.48 /MMBtu

TOTAL ENERGY

595 MMBtu $ 5,049 -
09 view
details
CHANGE OPERATING CONDITIONS 4.6320 N $ 20,000 $ 7,193 2.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 7,193 -

TOTAL PRODUCTON

- $ 7,193 -
10 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 I $ 2,600 $ 2,400 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 2,400 -

TOTAL PRODUCTON

- $ 2,400 -
11 view
details
TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY 4.4310 I $ 0 $ 4,200 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 4,200 -

TOTAL PRODUCTON

- $ 4,200 -
12 view
details
CHANGE OPERATING CONDITIONS 4.6320 I $ 200 $ 1,260 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 1,260 -

TOTAL PRODUCTON

- $ 1,260 -
13 view
details
USE A RECYCLED RAW MATERIAL 3.1174 I $ 0 $ 1,273 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 1,273 $ 0 /lbs

TOTAL WASTE

- $ 1,273 -