Industrial Assessment Centers
Assessment #HO0222
| Assessment Year | 2000 |
|---|---|
| SIC | 3321 |
| SIC Description | Gray And Ductile Iron Foundries |
| NAICS | |
| NAICS Description | |
| Principal Product | Castings |
| Sales | $ 7,000,000 |
| # of Employees | 77 |
| Plant Area (Sq.Ft.) | 60,000 |
| Annual Production | 4,000,000 Pounds |
| Production Hrs. Annual | 4,250 |
| Location (State) | PA |
| Yearly Energy Cost | $ 469,799 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,927,315 kWh | $ 355,377 | $ 0.072 /kWh |
- Demand Charge |
21,444 kW | $ 91,137 | $ 4.25 /kW |
- Electricity Fees |
- | $ 0 | - |
LPG |
2,797 MMBtu | $ 14,635 | $ 5.23 /MMBtu |
Other Gas |
1,081 MMBtu | $ 8,650 | $ 8.00 /MMBtu |
TOTAL ENERGY |
54,383 MMBtu | $ 469,799 | $ 8.64 /MMBtu |
Water Disposal |
146,000 Gal | $ 2,040 | $ 0 /Gal |
Solid Waste (non-haz) |
3,888,000 lbs | $ 49,200 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
403,283 kWh 43,962 kWh |
$ 33,875 $ 3,655 |
9.53 % 1.03 % |
$ 0.072 /kWh |
- Demand Charge |
3,884 kW 116 kW |
$ 16,506 $ 492 |
18.11 % 0.54 % |
$ 4.25 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
LPG |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 5.23 /MMBtu |
Other Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 8.00 /MMBtu |
TOTAL ENERGY |
4,133 MMBtu 450 MMBtu |
$ 50,381 $ 4,147 |
10.72 % 0.88 % |
$ 8.64 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 902 $ 902 |
44.22 % 44.22 % |
$ 0 /Gal |
Solid Waste (non-haz) |
600,000 lbs 600,000 lbs |
$ 5,475 $ 5,475 |
11.13 % 11.13 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 8,392 | $ 2,727 | 3.08 | ||||||||||||||||
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| 02 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | N | $ 21,600 | $ 15,554 | 1.39 | ||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 600 | $ 697 | 0.86 | ||||||||||||||||
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| 04 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 0 | $ 14,666 | 0.00 | ||||||||||||||||
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| 05 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | I | $ 4,000 | $ 723 | 5.53 | ||||||||||||||||
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| 06 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | N | $ 2,700 | $ 16,014 | 0.17 | ||||||||||||||||
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| 07 | view details |
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL | 4.3220 | N | $ 5,000 | $ 7,500 | 0.67 | ||||||||||||||||
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| 08 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | I | $ 4,000 | $ 30,000 | 0.13 | ||||||||||||||||
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| 09 | view details |
RECYCLE CASTING SAND | 3.5221 | I | $ 500 | $ 5,475 | 0.09 | ||||||||||||||||
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| 10 | view details |
METER WASTE WATER | 3.4155 | I | $ 0 | $ 902 | 0.00 | ||||||||||||||||
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