Industrial Assessment Centers

Assessment #HO0213


Assessment Year 1999
SIC 3612
SIC Description Transformers, Except Electronic
NAICS
NAICS Description
Principal Product Power Supplies
Sales $ 20,000,000
# of Employees 275
Plant Area (Sq.Ft.) 36,000
Annual Production 20,000 Pieces
Production Hrs. Annual 2,375
Location (State) NY
Yearly Energy Cost $ 181,654

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

924,971 kWh $ 51,956 $ 0.056 /kWh

- Demand Charge

4,278 kW $ 97,239 $ 22.73 /kW

- Electricity Fees

- $ 6,213 -

Natural Gas

3,147 MMBtu $ 26,246 $ 8.34 /MMBtu

TOTAL ENERGY

12,628 MMBtu $ 181,654 $ 14.39 /MMBtu

Water Disposal

2,354,764 Gal $ 23,547 $ 0 /Gal

Solid Waste (non-haz)

2,400 lbs $ 5,064 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

122,216 kWh
16,706 kWh
$ 4,676
$ 931
9.00 %
1.79 %
$ 0.056 /kWh

- Demand Charge

99 kW
0 kW
$ 2,248
$ 0
2.31 %
0.00 %
$ 22.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 8.34 /MMBtu

TOTAL ENERGY

1,252 MMBtu
171 MMBtu
$ 6,924
$ 931
3.81 %
0.51 %
$ 14.39 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 5,887
$ 0
25.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 425
$ 0
8.39 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 I $ 0 $ 931 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,706 kWh $ 931 $ 0.056 /kWh

TOTAL ENERGY

171 MMBtu $ 931 -
02 view
details
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION 2.6242 N $ 0 $ 400 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,034 kWh $ 400 $ 0.056 /kWh

TOTAL ENERGY

72 MMBtu $ 400 -
03 view
details
CONDITION SMALLEST SPACE NECESSARY 2.7223 N $ 5,000 $ 2,807 1.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,413 kWh $ 925 $ 0.056 /kWh

- Demand Charge

83 kW $ 1,882 $ 22.73 /kW

TOTAL ENERGY

168 MMBtu $ 2,807 -
04 view
details
USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY 2.6221 N $ 2,500 $ 2,786 0.90
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,063 kWh $ 2,420 $ 0.056 /kWh

- Demand Charge

16 kW $ 366 $ 22.73 /kW

TOTAL ENERGY

841 MMBtu $ 2,786 -
05 view
details
OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES 4.3210 N $ 5,000 $ 3,750 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 3,750 -

TOTAL PRODUCTON

- $ 3,750 -
06 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 360 $ 2,813 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 2,813 -

TOTAL PRODUCTON

- $ 2,813 -
07 view
details
CHANGE OPERATING CONDITIONS 4.6320 N $ 1,040 $ 899 1.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 899 -

TOTAL PRODUCTON

- $ 899 -
08 view
details
MINIMIZE WATER USAGE 3.4151 N $ 4,200 $ 5,887 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 5,887 $ 0 /Gal

TOTAL WASTE

- $ 5,887 -
09 view
details
USE A RAG RECYCLE SERVICE 3.7131 N $ 0 $ 425 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 425 $ 0 /lbs

TOTAL WASTE

- $ 425 -