Industrial Assessment Centers

Assessment #HO0202


Assessment Year 1999
SIC 3211
SIC Description Flat Glass
NAICS
NAICS Description
Principal Product Coated Glass
Sales $ 8,000,000
# of Employees 150
Plant Area (Sq.Ft.) 31,000
Annual Production 1,000,000 Thousand Feet
Production Hrs. Annual 2,750
Location (State) NJ
Yearly Energy Cost $ 277,198

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,572,685 kWh $ 208,591 $ 0.081 /kWh

- Demand Charge

17,835 kW $ 68,273 $ 3.83 /kW

- Electricity Fees

- $ -19,898 -

Natural Gas

2,973 MMBtu $ 20,232 $ 6.81 /MMBtu

TOTAL ENERGY

29,343 MMBtu $ 277,198 $ 9.45 /MMBtu

Solid Waste (non-haz)

74,748 lbs $ 12,458 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

107,561 kWh
0 kWh
$ 8,718
$ 0
4.18 %
0.00 %
$ 0.081 /kWh

- Demand Charge

470 kW
0 kW
$ 1,801
$ 0
2.64 %
0.00 %
$ 3.83 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.81 /MMBtu

TOTAL ENERGY

1,102 MMBtu
0 MMBtu
$ 10,519
$ 0
3.79 %
0.00 %
$ 9.45 /MMBtu

Solid Waste (non-haz)

14,950 lbs
0 lbs
$ 2,492
$ 0
20.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 15,851 $ 5,728 2.77
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,617 kWh $ 4,749 $ 0.081 /kWh

- Demand Charge

256 kW $ 979 $ 3.83 /kW

TOTAL ENERGY

601 MMBtu $ 5,728 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 45 $ 1,525 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,533 kWh $ 1,265 $ 0.081 /kWh

- Demand Charge

68 kW $ 260 $ 3.83 /kW

TOTAL ENERGY

159 MMBtu $ 1,525 -
03 view
details
INCREASE INSULATION THICKNESS 2.2512 N $ 1,190 $ 3,266 0.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,411 kWh $ 2,704 $ 0.081 /kWh

- Demand Charge

146 kW $ 562 $ 3.83 /kW

TOTAL ENERGY

342 MMBtu $ 3,266 -
04 view
details
INSTALL SPECTRAL REFLECTORS / DELAMP 2.7144 N $ 2,475 $ 6,188 0.40
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 6,188 -

TOTAL PRODUCTON

- $ 6,188 -
05 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 500 $ 840 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 840 -

TOTAL PRODUCTON

- $ 840 -
06 view
details
MODIFY PROCESS TO REDUCE MATERIAL USE/COST 4.1310 N $ 4,000 $ 3,900 1.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 3,900 -

TOTAL PRODUCTON

- $ 3,900 -
07 view
details
ELIMINATE PRACTICE OF MIXING WASTE STREAMS 3.1291 N $ 350 $ 2,492 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

14,950 lbs $ 2,492 $ 0 /lbs

TOTAL WASTE

- $ 2,492 -