Industrial Assessment Centers

Assessment #HO0195


Assessment Year 1999
SIC 3433
SIC Description Heating Equipment, Except Electric
NAICS
NAICS Description
Principal Product Boilers & Tanks
Sales $ 22,000,000
# of Employees 275
Plant Area (Sq.Ft.) 27,000
Annual Production 550 Pieces
Production Hrs. Annual 4,130
Location (State) NY
Yearly Energy Cost $ 76,747

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

530,774 kWh $ 28,391 $ 0.053 /kWh

- Demand Charge

2,031 kW $ 43,079 $ 21.21 /kW

- Electricity Fees

- $ 0 -

Natural Gas

565 MMBtu $ 5,277 $ 9.34 /MMBtu

TOTAL ENERGY

6,005 MMBtu $ 76,747 $ 12.78 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

85,580 kWh
0 kWh
$ 4,571
$ 0
16.10 %
0.00 %
$ 0.053 /kWh

- Demand Charge

252 kW
0 kW
$ 5,359
$ 0
12.44 %
0.00 %
$ 21.21 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

312 MMBtu
0 MMBtu
$ 2,914
$ 0
55.22 %
0.00 %
$ 9.34 /MMBtu

TOTAL ENERGY

1,190 MMBtu
0 MMBtu
$ 12,844
$ 0
16.74 %
0.00 %
$ 12.78 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 9,033 $ 4,672 1.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,566 kWh $ 2,119 $ 0.053 /kWh

- Demand Charge

120 kW $ 2,553 $ 21.21 /kW

TOTAL ENERGY

406 MMBtu $ 4,672 -
02 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 150 $ 5,258 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

46,014 kWh $ 2,452 $ 0.053 /kWh

- Demand Charge

132 kW $ 2,806 $ 21.21 /kW

TOTAL ENERGY

472 MMBtu $ 5,258 -
03 view
details
AIR CONDITION ONLY SPACE IN USE 2.7222 N $ 0 $ 2,914 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

312 MMBtu $ 2,914 $ 9.34 /MMBtu

TOTAL ENERGY

312 MMBtu $ 2,914 -
04 view
details
IMPROVE SPACE COMFORT CONDITIONING 4.4240 N $ 3,000 $ 960 3.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 960 -

TOTAL PRODUCTON

- $ 960 -
05 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 I $ 5,000 $ 2,496 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 2,496 -

TOTAL PRODUCTON

- $ 2,496 -
06 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 N $ 340 $ 6,240 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 6,240 -

TOTAL PRODUCTON

- $ 6,240 -
07 view
details
USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES 4.6210 N $ 5,000 $ 6,192 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 6,192 -

TOTAL PRODUCTON

- $ 6,192 -
08 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 2,500 $ 1,248 2.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

One-time Revenue or Avoided Cost

- $ 1,248 -

TOTAL PRODUCTON

- $ 1,248 -