Industrial Assessment Centers
Assessment #HO0177
| Assessment Year | 1998 |
|---|---|
| SIC | 2052 |
| SIC Description | Cookies And Crackers |
| NAICS | |
| NAICS Description | |
| Principal Product | pretzels |
| Sales | $ 40,000,000 |
| # of Employees | 200 |
| Plant Area (Sq.Ft.) | 125,000 |
| Annual Production | 60,000,000 Pounds |
| Production Hrs. Annual | 5,880 |
| Location (State) | PA |
| Yearly Energy Cost | $ 1,587,502 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
7,450,469 kWh | $ 377,158 | $ 0.051 /kWh |
- Demand Charge |
13,188 kW | $ 84,930 | $ 6.44 /kW |
- Electricity Fees |
- | $ -26,939 | - |
Natural Gas |
272,412 MMBtu | $ 1,152,353 | $ 4.23 /MMBtu |
TOTAL ENERGY |
348,779 MMBtu | $ 1,587,502 | $ 4.55 /MMBtu |
Solid Waste (non-haz) |
4,200,000 lbs | $ 30,000 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
980,950 kWh 858,148 kWh |
$ 49,491 $ 43,243 |
13.12 % 11.47 % |
$ 0.051 /kWh |
- Demand Charge |
360 kW 0 kW |
$ 2,318 $ 0 |
2.73 % 0.00 % |
$ 6.44 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,490 MMBtu -2,084 MMBtu |
$ 36,249 $ -19 |
3.15 % -0.00 % |
$ 4.23 /MMBtu |
TOTAL ENERGY |
16,545 MMBtu 6,712 MMBtu |
$ 88,058 $ 43,224 |
5.55 % 2.72 % |
$ 4.55 /MMBtu |
Solid Waste (non-haz) |
336,000 lbs 336,000 lbs |
$ 15,135 $ 15,135 |
50.45 % 50.45 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 25,636 | $ 8,566 | 2.99 | ||||||||||||||||
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| 02 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 9,190 | $ 6,519 | 1.41 | ||||||||||||||||
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| 03 | view details |
IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS | 2.7243 | I | $ 1,200 | $ 12,311 | 0.10 | ||||||||||||||||
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| 04 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 18,500 | $ 36,268 | 0.51 | ||||||||||||||||
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| 05 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | I | $ 13,600 | $ 24,394 | 0.56 | ||||||||||||||||
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| 06 | view details |
INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE | 4.5150 | I | $ 103,176 | $ 26,460 | 3.90 | ||||||||||||||||
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| 07 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | N | $ 30,270 | $ 26,460 | 1.14 | ||||||||||||||||
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| 08 | view details |
REDUCE SCRAP PRODUCTION | 3.1192 | I | $ 200 | $ 15,135 | 0.01 | ||||||||||||||||
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| 09 | view details |
IMPROVE CLEANING EFFICIENCY BY MAINTAINING CLEANING SYSTEM | 3.7141 | N | $ 535 | $ 1,104 | 0.48 | ||||||||||||||||
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