Industrial Assessment Centers

Assessment #HO0155


Assessment Year 1997
SIC 2038
SIC Description Frozen Specialties, Nec
NAICS
NAICS Description
Principal Product Pizza
Sales $ 50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 150,000
Annual Production 6,000,000 Not Available
Production Hrs. Annual 6,700
Location (State) NJ
Yearly Energy Cost $ 715,325

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

7,422,040 kWh $ 577,319 $ 0.078 /kWh

- Demand Charge

18,795 kW $ 165,661 $ 8.81 /kW

- Electricity Fees

- $ -151,000 -

Natural Gas

28,776 MMBtu $ 123,345 $ 4.29 /MMBtu

TOTAL ENERGY

104,852 MMBtu $ 715,325 $ 6.82 /MMBtu

Solid Waste (non-haz)

415,000 lbs $ 25,000 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

164,711 kWh
46,307 kWh
$ 14,275
$ 3,614
2.47 %
0.63 %
$ 0.078 /kWh

- Demand Charge

207 kW
49 kW
$ 1,809
$ 431
1.09 %
0.26 %
$ 8.81 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

528 MMBtu
528 MMBtu
$ 2,263
$ 2,263
1.83 %
1.83 %
$ 4.29 /MMBtu

TOTAL ENERGY

2,216 MMBtu
1,002 MMBtu
$ 18,347
$ 6,308
2.56 %
0.88 %
$ 6.82 /MMBtu

Solid Waste (non-haz)

157,700 lbs
157,700 lbs
$ 9,500
$ 9,500
38.00 %
38.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 9,401 $ 5,138 1.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

53,927 kWh $ 4,195 $ 0.078 /kWh

- Demand Charge

108 kW $ 943 $ 8.81 /kW

TOTAL ENERGY

553 MMBtu $ 5,138 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,607 $ 1,489 1.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,050 kWh $ 1,489 $ 0.078 /kWh

TOTAL ENERGY

195 MMBtu $ 1,489 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 1,000 $ 2,556 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

27,257 kWh $ 2,125 $ 0.078 /kWh

- Demand Charge

49 kW $ 431 $ 8.81 /kW

TOTAL ENERGY

279 MMBtu $ 2,556 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 15,334 $ 4,298 3.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,342 kWh $ 4,298 $ 0.078 /kWh

TOTAL ENERGY

373 MMBtu $ 4,298 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 2,400 $ 1,141 2.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,309 kWh $ 948 $ 0.078 /kWh

- Demand Charge

22 kW $ 193 $ 8.81 /kW

TOTAL ENERGY

126 MMBtu $ 1,141 -
06 view
details
INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE 2.7496 N $ 6,000 $ 1,462 4.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,826 kWh $ 1,220 $ 0.078 /kWh

- Demand Charge

28 kW $ 242 $ 8.81 /kW

TOTAL ENERGY

162 MMBtu $ 1,462 -
07 view
details
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR 2.2411 I $ 1,363 $ 2,263 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

528 MMBtu $ 2,263 $ 4.29 /MMBtu

TOTAL ENERGY

528 MMBtu $ 2,263 -
08 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 I $ 25,000 $ 5,460 4.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 5,460 -

TOTAL PRODUCTON

- $ 5,460 -
09 view
details
USE HIGH PRESSURE WASH SYSTEMS 3.7193 N $ 1,000 $ 33,480 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 27,000 -

Water Consumption

- $ 6,480 -

TOTAL PRODUCTON

- $ 33,480 -
10 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 I $ 500 $ 6,000 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Raw Material

- $ 6,000 -

TOTAL PRODUCTON

- $ 6,000 -
11 view
details
SELL / OFFER BY-PRODUCT AS ANIMAL FEED 3.5317 I $ 100 $ 9,500 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

157,700 lbs $ 9,500 $ 0 /lbs

TOTAL WASTE

- $ 9,500 -