Industrial Assessment Centers

Assessment #GT0894


Assessment Year 2012
SIC 2869
SIC Description Industrial Organic Chemicals, Nec
NAICS 325199
NAICS Description All Other Basic Organic Chemical Manufacturing
Principal Product Trienol
Sales $ 15,000,000
# of Employees 80
Plant Area (Sq.Ft.) 200,000
Annual Production 15,000 Pounds
Production Hrs. Annual 8,760
Location (State) GA
Yearly Energy Cost $ 481,725

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,566,135 kWh $ 195,448 $ 0.043 /kWh

- Demand Charge

8,291 kW $ 83,314 $ 10.05 /kW

- Electricity Fees

- $ 20,316 -

Natural Gas

29,795 MMBtu $ 182,647 $ 6.13 /MMBtu

TOTAL ENERGY

76,598 MMBtu $ 481,725 $ 6.29 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

974,434 kWh
0 kWh
$ 54,662
$ 0
27.97 %
0.00 %
$ 0.043 /kWh

- Demand Charge

2,083 kW
0 kW
$ 24,354
$ 0
29.23 %
0.00 %
$ 10.05 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

7,326 MMBtu
0 MMBtu
$ 44,985
$ 0
24.63 %
0.00 %
$ 6.13 /MMBtu

TOTAL ENERGY

17,314 MMBtu
0 MMBtu
$ 124,001
$ 0
25.74 %
0.00 %
$ 6.29 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADJUST BURNERS FOR EFFICIENT OPERATION 2.1133 $ 0 $ 5,045 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,066 MMBtu $ 6,545 $ 6.13 /MMBtu

TOTAL ENERGY

1,066 MMBtu $ 6,545 -

Ancillary Material Cost

- $ -1,500 -

TOTAL PRODUCTON

- $ -1,500 -
02 view
details
USE PHOTOCELL CONTROLS 2.7134 $ 270 $ 235 1.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,198 kWh $ 235 $ 0.043 /kWh

TOTAL ENERGY

43 MMBtu $ 235 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 $ 1,300 $ 656 1.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

11,700 kWh $ 656 $ 0.043 /kWh

TOTAL ENERGY

120 MMBtu $ 656 -
04 view
details
INCREASE AMOUNT OF CONDENSATE RETURNED 2.2121 $ 7,500 $ 5,680 1.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

925 MMBtu $ 5,680 $ 6.13 /MMBtu

TOTAL ENERGY

925 MMBtu $ 5,680 -
05 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 $ 3,466 $ 8,887 0.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

158,415 kWh $ 8,887 $ 0.043 /kWh

TOTAL ENERGY

1,624 MMBtu $ 8,887 -
06 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 $ 11,820 $ 11,820 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,925 MMBtu $ 11,820 $ 6.13 /MMBtu

TOTAL ENERGY

1,925 MMBtu $ 11,820 -
07 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 $ 78,000 $ 20,940 3.72
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

3,410 MMBtu $ 20,940 $ 6.13 /MMBtu

TOTAL ENERGY

3,410 MMBtu $ 20,940 -
08 view
details
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL 2.2622 $ 150,000 $ 65,080 2.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

742,480 kWh $ 41,650 $ 0.043 /kWh

- Demand Charge

2,004 kW $ 23,430 $ 10.05 /kW

TOTAL ENERGY

7,610 MMBtu $ 65,080 -
09 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 32,620 $ 4,158 7.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,641 kWh $ 3,234 $ 0.043 /kWh

- Demand Charge

79 kW $ 924 $ 10.05 /kW

TOTAL ENERGY

591 MMBtu $ 4,158 -