Industrial Assessment Centers
Assessment #GT0891
| Assessment Year | 2012 |
|---|---|
| SIC | 3272 |
| SIC Description | Concrete Products, Nec |
| NAICS | 327390 |
| NAICS Description | Other Concrete Product Manufacturing |
| Principal Product | FiberCement Boards-Siding |
| Sales | $ 64,400,000 |
| # of Employees | 159 |
| Plant Area (Sq.Ft.) | 294,500 |
| Annual Production | 26,604 Thousand Feet |
| Production Hrs. Annual | 8,760 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,665,602 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,057,818 kWh | $ 1,051,708 | $ 0.070 /kWh |
- Demand Charge |
38,209 kW | $ 63,236 | $ 1.66 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
100,120 MMBtu | $ 550,658 | $ 5.50 /MMBtu |
TOTAL ENERGY |
254,464 MMBtu | $ 1,665,602 | $ 6.55 /MMBtu |
Other Liquid (non-haz) |
37,626 Gal | $ 149,596 | $ 4 /Gal |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,025,935 kWh 55,958 kWh |
$ 52,807 $ 3,190 |
5.02 % 0.30 % |
$ 0.070 /kWh |
- Demand Charge |
1,562 kW 115 kW |
$ 21,653 $ 2,287 |
34.24 % 3.62 % |
$ 1.66 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
7,084 MMBtu 6,248 MMBtu |
$ 38,962 $ 34,362 |
7.08 % 6.24 % |
$ 5.50 /MMBtu |
TOTAL ENERGY |
17,600 MMBtu 6,822 MMBtu |
$ 113,422 $ 39,839 |
6.81 % 2.39 % |
$ 6.55 /MMBtu |
Other Liquid (non-haz) |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 4 /Gal |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 14,552 | 0.00 | ||||||||||||||||||||||||
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| 02 | view details |
SHUT OFF COOLING WATER WHEN NOT REQUIRED | 2.6216 | N | $ 0 | $ 304 | 0.00 | ||||||||||||||||||||||||
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| 03 | view details |
INSULATE STEAM / HOT WATER LINES | 2.2131 | N | $ 225 | $ 610 | 0.37 | ||||||||||||||||||||||||
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| 04 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 25,217 | $ 625 | 40.35 | ||||||||||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | N | $ 12,500 | $ 47,301 | 0.26 | ||||||||||||||||||||||||
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| 06 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | I | $ 25,440 | $ 34,362 | 0.74 | ||||||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 88,000 | $ 4,852 | 18.14 | ||||||||||||||||||||||||
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| 08 | view details |
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER | 2.1243 | N | $ 12,300 | $ 3,990 | 3.08 | ||||||||||||||||||||||||
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| 09 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 12,795 | $ 3,190 | 4.01 | ||||||||||||||||||||||||
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| 10 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 20,395 | $ 4,720 | 4.32 | ||||||||||||||||||||||||
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