Industrial Assessment Centers

Assessment #GT0890


Assessment Year 2012
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS 336399
NAICS Description All Other Motor Vehicle Parts Manufacturing
Principal Product Automotive Seating
Sales $ 166,000,000
# of Employees 460
Plant Area (Sq.Ft.) 150,000
Annual Production 240,000 Pieces
Production Hrs. Annual 7,200
Location (State) GA
Yearly Energy Cost $ 183,862

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,567,387 kWh $ 148,073 $ 0.058 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

3,245 MMBtu $ 35,789 $ 11.03 /MMBtu

TOTAL ENERGY

29,561 MMBtu $ 183,862 $ 6.22 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,037,615 kWh
0 kWh
$ 59,143
$ 0
39.94 %
0.00 %
$ 0.058 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,945 MMBtu
0 MMBtu
$ 21,395
$ 0
59.78 %
0.00 %
$ 11.03 /MMBtu

TOTAL ENERGY

12,581 MMBtu
0 MMBtu
$ 80,538
$ 0
43.80 %
0.00 %
$ 6.22 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD AREA LIGHTING SWITCHES 2.7131 $ 3,630 $ 1,457 2.49
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,560 kWh $ 1,457 $ 0.058 /kWh

TOTAL ENERGY

262 MMBtu $ 1,457 -
02 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 $ 19,250 $ 5,722 3.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,249 kWh $ 1,496 $ 0.058 /kWh

TOTAL ENERGY

269 MMBtu $ 1,496 -

Ancillary Material Cost

- $ 4,226 -

TOTAL PRODUCTON

- $ 4,226 -
03 view
details
REDUCE BUILDING VENTILATION AIR TO MINIMUM SAFE LEVELS 2.7315 $ 9,600 $ 36,009 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

256,387 kWh $ 14,614 $ 0.058 /kWh

Natural Gas

1,945 MMBtu $ 21,395 $ 11.03 /MMBtu

TOTAL ENERGY

4,573 MMBtu $ 36,009 -
04 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 $ 0 $ 28,969 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

508,235 kWh $ 28,969 $ 0.058 /kWh

TOTAL ENERGY

5,209 MMBtu $ 28,969 -
05 view
details
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT 2.7241 $ 6,000 $ 12,607 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

221,184 kWh $ 12,607 $ 0.058 /kWh

TOTAL ENERGY

2,267 MMBtu $ 12,607 -