Industrial Assessment Centers

Assessment #GT0889


Assessment Year 2012
SIC 2261
SIC Description Finishing Plants, Cotton
NAICS 313311
NAICS Description Broadwoven Fabric Finishing Mills
Principal Product Woven Textile Sheeting and Blankets
Sales $ 550,000,000
# of Employees 45
Plant Area (Sq.Ft.) 109,010
Annual Production 75,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) SC
Yearly Energy Cost $ 910,503

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,659,400 kWh $ 230,640 $ 0.049 /kWh

- Demand Charge

12,991 kW $ 45,469 $ 3.50 /kW

- Electricity Fees

- $ 0 -

Natural Gas

103,537 MMBtu $ 634,394 $ 6.13 /MMBtu

TOTAL ENERGY

151,296 MMBtu $ 910,503 $ 6.02 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-6,240 kWh
0 kWh
$ 309
$ 0
0.13 %
0.00 %
$ 0.049 /kWh

- Demand Charge

-12 kW
0 kW
$ -42
$ 0
-0.09 %
0.00 %
$ 3.50 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

5,860 MMBtu
0 MMBtu
$ 35,102
$ 0
5.53 %
0.00 %
$ 6.13 /MMBtu

TOTAL ENERGY

5,796 MMBtu
0 MMBtu
$ 35,369
$ 0
3.88 %
0.00 %
$ 6.02 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 $ 1,000 $ 3,925 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

655 MMBtu $ 3,925 $ 6.13 /MMBtu

TOTAL ENERGY

655 MMBtu $ 3,925 -
02 view
details
REPAIR OR REPLACE STEAM TRAPS 2.2113 $ 8,500 $ 14,795 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,470 MMBtu $ 14,795 $ 6.13 /MMBtu

TOTAL ENERGY

2,470 MMBtu $ 14,795 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 $ 3,920 $ 4,743 0.83
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

792 MMBtu $ 4,743 $ 6.13 /MMBtu

TOTAL ENERGY

792 MMBtu $ 4,743 -
04 view
details
REDUCE EXCESS STEAM BLEEDING 2.2162 $ 45,075 $ 19,253 2.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,943 MMBtu $ 11,639 $ 6.13 /MMBtu

TOTAL ENERGY

1,943 MMBtu $ 11,639 -

Ancillary Material Cost

- $ 2,229 -

Water Consumption

- $ 5,385 -

TOTAL PRODUCTON

- $ 7,614 -
05 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 $ 6,000 $ 24,926 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-6,240 kWh $ 309 $ 0.049 /kWh

- Demand Charge

-12 kW $ -42 $ 3.50 /kW

TOTAL ENERGY

-64 MMBtu $ 267 -

Water Consumption

- $ 24,659 -

TOTAL PRODUCTON

- $ 24,659 -