Industrial Assessment Centers

Assessment #GT0888


Assessment Year 2012
SIC 3354
SIC Description Aluminum Extruded Products
NAICS 331316
NAICS Description Aluminum Extruded Product Manufacturing
Principal Product Doors, Window, and Other
Sales $ 106,000,000
# of Employees 345
Plant Area (Sq.Ft.) 900,000
Annual Production 10,000 Tons
Production Hrs. Annual 4,500
Location (State) GA
Yearly Energy Cost $ 3,269,875

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

25,939,241 kWh $ 1,448,947 $ 0.056 /kWh

- Demand Charge

52,017 kW $ 593,404 $ 11.41 /kW

- Electricity Fees

- $ 450,705 -

Natural Gas

104,582 MMBtu $ 776,819 $ 7.43 /MMBtu

TOTAL ENERGY

370,462 MMBtu $ 3,269,875 $ 8.83 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

767,105 kWh
0 kWh
$ 39,838
$ 0
2.75 %
0.00 %
$ 0.056 /kWh

- Demand Charge

1,087 kW
0 kW
$ 12,246
$ 0
2.06 %
0.00 %
$ 11.41 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,806 MMBtu
0 MMBtu
$ 20,115
$ 0
2.59 %
0.00 %
$ 7.43 /MMBtu

TOTAL ENERGY

10,669 MMBtu
0 MMBtu
$ 72,199
$ 0
2.21 %
0.00 %
$ 8.83 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE SYNTHETIC LUBRICANT 2.4314 $ 0 $ 32,596 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

441,000 kWh $ 22,535 $ 0.056 /kWh

- Demand Charge

882 kW $ 10,061 $ 11.41 /kW

TOTAL ENERGY

4,520 MMBtu $ 32,596 -
02 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 $ 0 $ 100 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,966 kWh $ 100 $ 0.056 /kWh

TOTAL ENERGY

20 MMBtu $ 100 -
03 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 $ 2,250 $ 2,563 0.88
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,510 kWh $ 1,962 $ 0.056 /kWh

- Demand Charge

61 kW $ 601 $ 11.41 /kW

TOTAL ENERGY

313 MMBtu $ 2,563 -
04 view
details
RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR 2.2531 $ 1,680 $ 2,915 0.58
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

406 MMBtu $ 2,915 $ 7.43 /MMBtu

TOTAL ENERGY

406 MMBtu $ 2,915 -
05 view
details
RECOVER WASTE HEAT FROM EQUIPMENT 2.2437 $ 15,000 $ 17,200 0.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,400 MMBtu $ 17,200 $ 7.43 /MMBtu

TOTAL ENERGY

2,400 MMBtu $ 17,200 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 18,060 $ 12,520 1.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

245,029 kWh $ 12,520 $ 0.056 /kWh

TOTAL ENERGY

2,512 MMBtu $ 12,520 -
07 view
details
CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE 2.8114 $ 109,600 $ 24,690 4.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 24,690 -

TOTAL PRODUCTON

- $ 24,690 -
08 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 $ 18,600 $ 4,305 4.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

48,600 kWh $ 2,721 $ 0.056 /kWh

- Demand Charge

144 kW $ 1,584 $ 11.41 /kW

TOTAL ENERGY

498 MMBtu $ 4,305 -