Industrial Assessment Centers
Assessment #GT0885
| Assessment Year | 2011 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | Plastic Parts/Assemblies |
| Sales | $ 60,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 220,000 |
| Annual Production | 24,000,000 Pieces |
| Production Hrs. Annual | 8,400 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,249,019 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
22,101,687 kWh | $ 846,495 | $ 0.038 /kWh |
- Demand Charge |
30,839 kW | $ 306,910 | $ 9.95 /kW |
- Electricity Fees |
- | $ 92,702 | - |
Natural Gas |
176 MMBtu | $ 2,912 | $ 16.55 /MMBtu |
TOTAL ENERGY |
226,721 MMBtu | $ 1,249,019 | $ 5.51 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,495,541 kWh 231,593 kWh |
$ 57,278 $ 8,870 |
6.77 % 1.05 % |
$ 0.038 /kWh |
- Demand Charge |
2,547 kW 316 kW |
$ 25,336 $ 3,138 |
8.26 % 1.02 % |
$ 9.95 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 16.55 /MMBtu |
TOTAL ENERGY |
15,329 MMBtu 2,374 MMBtu |
$ 82,614 $ 12,008 |
6.61 % 0.96 % |
$ 5.51 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,500 | $ 3,060 | 0.82 | ||||||||||||||||
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| 02 | view details |
DISCONNECT BALLASTS | 2.7122 | N | $ 885 | $ 635 | 1.39 | ||||||||||||||||
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| 03 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 285 | $ 197 | 1.45 | ||||||||||||||||
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| 04 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | N | $ 1,450 | $ 582 | 2.49 | ||||||||||||||||
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| 05 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 55,071 | 0.00 | ||||||||||||||||
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| 06 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | N | $ 8,163 | $ 14,318 | 0.57 | ||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 12,880 | $ 4,257 | 3.03 | ||||||||||||||||
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| 08 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 14,600 | $ 4,494 | 3.25 | ||||||||||||||||
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