Industrial Assessment Centers

Assessment #GT0881


Assessment Year 2011
SIC 3721
SIC Description Aircraft
NAICS 336411
NAICS Description Aircraft Manufacturing
Principal Product Aircraft and Aircraft Parts
Sales $ 21,000,000
# of Employees 75
Plant Area (Sq.Ft.) 227,000
Annual Production 26 Pieces
Production Hrs. Annual 2,210
Location (State) GA
Yearly Energy Cost $ 304,434

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,522,571 kWh $ 265,252 $ 0.105 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

3,770 MMBtu $ 39,182 $ 10.39 /MMBtu

TOTAL ENERGY

29,627 MMBtu $ 304,434 $ 10.28 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

404,618 kWh
89,000 kWh
$ 39,168
$ 8,620
14.77 %
3.25 %
$ 0.105 /kWh

- Electricity Fees

- $ 14,342
$ 14,342
0.00 %
0.00 %
-

Natural Gas

3,003 MMBtu
0 MMBtu
$ 31,231
$ 0
79.71 %
0.00 %
$ 10.39 /MMBtu

TOTAL ENERGY

7,150 MMBtu
912 MMBtu
$ 84,741
$ 22,962
27.84 %
7.54 %
$ 10.28 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 15,500 $ 8,620 1.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

89,000 kWh $ 8,620 $ 0.105 /kWh

TOTAL ENERGY

912 MMBtu $ 8,620 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 0 $ 1,731 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,882 kWh $ 1,731 $ 0.105 /kWh

TOTAL ENERGY

183 MMBtu $ 1,731 -
03 view
details
INSTALL COMMON HEADER ON COMPRESSORS 2.4225 N $ 3,200 $ 2,800 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

29,000 kWh $ 2,800 $ 0.105 /kWh

TOTAL ENERGY

297 MMBtu $ 2,800 -
04 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 21,722 $ 11,921 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

123,141 kWh $ 11,921 $ 0.105 /kWh

TOTAL ENERGY

1,262 MMBtu $ 11,921 -
05 view
details
DISCONNECT BALLASTS 2.7122 N $ 0 $ 588 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,072 kWh $ 588 $ 0.105 /kWh

TOTAL ENERGY

62 MMBtu $ 588 -
06 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 38,276 $ 6,188 6.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,922 kWh $ 6,188 $ 0.105 /kWh

TOTAL ENERGY

655 MMBtu $ 6,188 -
07 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 150,000 $ 38,551 3.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

75,600 kWh $ 7,320 $ 0.105 /kWh

Natural Gas

3,003 MMBtu $ 31,231 $ 10.39 /MMBtu

TOTAL ENERGY

3,778 MMBtu $ 38,551 -
08 view
details
COMBINE UTILITY METERS 2.8112 I $ 10,000 $ 14,342 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 14,342 -

TOTAL ENERGY

0 MMBtu $ 14,342 -