Industrial Assessment Centers
Assessment #GT0874
| Assessment Year | 2010 |
|---|---|
| SIC | 3562 |
| SIC Description | Ball And Roller Bearings |
| NAICS | 332991 |
| NAICS Description | Ball and Roller Bearing Manufacturing |
| Principal Product | Needle Roller Bearings |
| Sales | $ 50,000,000 |
| # of Employees | 325 |
| Plant Area (Sq.Ft.) | 267,000 |
| Annual Production | 100,000,000 Pieces |
| Production Hrs. Annual | 8,760 |
| Location (State) | GA |
| Yearly Energy Cost | $ 1,638,952 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
21,661,909 kWh | $ 584,872 | $ 0.027 /kWh |
- Demand Charge |
42,415 kW | $ 636,225 | $ 15.00 /kW |
- Electricity Fees |
- | $ 39,237 | - |
Natural Gas |
67,440 MMBtu | $ 378,618 | $ 5.61 /MMBtu |
TOTAL ENERGY |
289,475 MMBtu | $ 1,638,952 | $ 5.66 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
6,257,655 kWh 716,827 kWh |
$ 168,959 $ 19,354 |
28.89 % 3.31 % |
$ 0.027 /kWh |
- Demand Charge |
5,577 kW 1,046 kW |
$ 83,647 $ 15,682 |
13.15 % 2.46 % |
$ 15.00 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
42,586 MMBtu 0 MMBtu |
$ 258,500 $ 0 |
68.27 % 0.00 % |
$ 5.61 /MMBtu |
TOTAL ENERGY |
106,726 MMBtu 7,347 MMBtu |
$ 511,106 $ 35,036 |
31.18 % 2.14 % |
$ 5.66 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,250 | $ 1,133 | 1.10 | ||||||||||||||||||||
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| 02 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | N | $ 0 | $ 1,632 | 0.00 | ||||||||||||||||||||
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| 03 | view details |
INCREASE INSULATION THICKNESS | 2.2512 | N | $ 6,187 | $ 53,185 | 0.12 | ||||||||||||||||||||
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| 04 | view details |
USE DEMAND CONTROLLER OR LOAD SHEDDER | 2.3191 | I | $ 2,883 | $ 6,159 | 0.47 | ||||||||||||||||||||
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| 05 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | N | $ 20,250 | $ 19,038 | 1.06 | ||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 38,366 | $ 10,115 | 3.79 | ||||||||||||||||||||
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| 07 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 119,989 | $ 27,744 | 4.32 | ||||||||||||||||||||
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| 08 | view details |
INSTALL DESICCANT HUMIDITY CONTROL SYSTEM | 2.7273 | N | $ 177,900 | $ 392,100 | 0.45 | ||||||||||||||||||||
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