Industrial Assessment Centers
Assessment #GT0872
| Assessment Year | 2010 |
|---|---|
| SIC | 2038 |
| SIC Description | Frozen Specialties, Nec |
| NAICS | 311411 |
| NAICS Description | Frozen Fruit, Juice, and Vegetable Manufacturing |
| Principal Product | Prepared Frozen Foods |
| Sales | $ 22,500,000 |
| # of Employees | 290 |
| Plant Area (Sq.Ft.) | 20,800 |
| Annual Production | 12,000,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | GA |
| Yearly Energy Cost | $ 597,826 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
6,448,615 kWh | $ 293,202 | $ 0.045 /kWh |
- Demand Charge |
13,920 kW | $ 189,307 | $ 13.60 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
18,157 MMBtu | $ 115,317 | $ 6.35 /MMBtu |
TOTAL ENERGY |
84,255 MMBtu | $ 597,826 | $ 7.10 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,115,524 kWh 345,945 kWh |
$ 55,035 $ 17,187 |
18.77 % 5.86 % |
$ 0.045 /kWh |
- Demand Charge |
534 kW 170 kW |
$ 8,836 $ 2,818 |
4.67 % 1.49 % |
$ 13.60 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
10,058 MMBtu 10,058 MMBtu |
$ 63,868 $ 63,868 |
55.38 % 55.38 % |
$ 6.35 /MMBtu |
TOTAL ENERGY |
21,492 MMBtu 13,604 MMBtu |
$ 127,739 $ 83,873 |
21.37 % 14.03 % |
$ 7.10 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,300 | $ 960 | 1.35 | ||||||||||||||||
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| 02 | view details |
USE SYNTHETIC LUBRICANT | 2.4314 | I | $ 0 | $ 9,230 | 0.00 | ||||||||||||||||
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| 03 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 19,633 | $ 4,954 | 3.96 | ||||||||||||||||
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| 04 | view details |
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES | 2.4322 | I | $ 150,000 | $ 487 | 308.01 | ||||||||||||||||
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| 05 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | I | $ 20,000 | $ 9,328 | 2.14 | ||||||||||||||||
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| 06 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 73,600 | $ 26,710 | 2.76 | ||||||||||||||||
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| 07 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 20,000 | $ 12,202 | 1.64 | ||||||||||||||||
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| 08 | view details |
USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING | 2.5113 | I | $ 350,000 | $ 63,868 | 5.48 | ||||||||||||||||
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