Industrial Assessment Centers
Assessment #GT0861
| Assessment Year | 2009 |
|---|---|
| SIC | 2052 |
| SIC Description | Cookies And Crackers |
| NAICS | 311821 |
| NAICS Description | Cookie and Cracker Manufacturing |
| Principal Product | Crackers |
| Sales | $ 301,822,000 |
| # of Employees | 335 |
| Plant Area (Sq.Ft.) | 425,000 |
| Annual Production | 131,223,000 Pounds |
| Production Hrs. Annual | 8,120 |
| Location (State) | GA |
| Yearly Energy Cost | $ 3,324,873 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
20,299,422 kWh | $ 1,021,061 | $ 0.050 /kWh |
- Demand Charge |
31,815 kW | $ 396,733 | $ 12.47 /kW |
- Electricity Fees |
- | $ 58,109 | - |
Natural Gas |
158,610 MMBtu | $ 1,848,970 | $ 11.66 /MMBtu |
TOTAL ENERGY |
366,679 MMBtu | $ 3,324,873 | $ 9.07 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,651,026 kWh 0 kWh |
$ 107,296 $ 0 |
10.51 % 0.00 % |
$ 0.050 /kWh |
- Demand Charge |
1,044 kW 0 kW |
$ 13,022 $ 0 |
3.28 % 0.00 % |
$ 12.47 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
35,627 MMBtu 12,965 MMBtu |
$ 392,269 $ 142,754 |
21.22 % 7.72 % |
$ 11.66 /MMBtu |
TOTAL ENERGY |
52,550 MMBtu 12,965 MMBtu |
$ 512,587 $ 142,754 |
15.42 % 4.29 % |
$ 9.07 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 0 | $ 3,115 | 0.00 | ||||||||||||||||
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| 02 | view details |
USE MINIMUM SAFE OVEN VENTILATION | 2.2212 | N | $ 5,600 | $ 246,400 | 0.02 | ||||||||||||||||
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| 03 | view details |
ADJUST BURNERS FOR EFFICIENT OPERATION | 2.1133 | I | $ 40,000 | $ 38,729 | 1.03 | ||||||||||||||||
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| 04 | view details |
RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS | 2.3132 | N | $ 0 | $ 4,626 | 0.00 | ||||||||||||||||
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| 05 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 244,260 | $ 98,000 | 2.49 | ||||||||||||||||
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| 06 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | I | $ 951 | $ 6,025 | 0.16 | ||||||||||||||||
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| 07 | view details |
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR | 2.4233 | N | $ 2,400 | $ 7,257 | 0.33 | ||||||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 17,129 | $ 9,345 | 1.83 | ||||||||||||||||
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| 09 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 60,324 | $ 15,933 | 3.79 | ||||||||||||||||
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| 10 | view details |
INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT | 2.7241 | N | $ 231,450 | $ 83,157 | 2.78 | ||||||||||||||||
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